

The Toyota Forklift 02 - 5FD20 is a reliable industrial forklift designed for efficient material handling. Known for its robust performance and durability, this model is ideal for various warehouse and construction applications, ensuring optimal productivity and safety in operations.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Toyota Fofklift 02 - 5FD20 02 - 5FD20
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Integrate maintenance plans directly into your work orders in MaintainX.
2000 Hour / 12 Month Steering System Inspection
Inspect linkage wear and mounting condition of the rods, links and arm
Inspect damage of power steering hose
Inspect cracks and deformation in knuckle
Measure wheel alignment in steering shaft
Measure steering shaft left and right turning angle
Sign off on the steering system inspection
2000 Hour / 12 Month Replacement
- Replace Torque converter oil filter
- Replace transmission oil
- Replace Differential oil
- Replace Wheel bearing grease
- Replace Cyclone air cleaner element
- Replace Brake vaIve rubber parts
- Replace Cups and seals for brake master and wheel cylinders;
2000 Hour / 12 Month Engine System Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Inspect muffler rubber mount
Measure injection nozzle injection pressure and spray status
Inspect radiator rubber mount
Sign off on the engine system maintenance
170 Hour / 1 Month Steering System Maintenance
Inspect for play and looseness in the steering wheel
Inspect the function of the steering wheel
Inspect gear box for oil leak
Retighten looseness in mounting of the gear box
Inspect rod, links and arm for looseness and damage
Inspect for oil leaks in the power steering
Inspect for looseness in mounting and linkage of power steering
Inspect for king pin looseness in the knuckle
Sign off on the steering system maintenance
1000 Hour / 6 Month Maintenance
Measure injection timing in fuel system
Inspect draining of sedimenter in fuel system
Inspect oil clutch mechanism function and leak
Measure stall and hydraulic pressure in torque converter and transmission
Clean hydraulic oil tank and oil strainer
Sign off on the 1000 Hour / 6 Month Maintenance
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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