

The Komatsu Forklift Truck FG35AHTLS-16 is a robust industrial asset designed for efficient material handling. Known for its reliability and performance, this forklift is ideal for various warehouse and construction applications, ensuring optimal productivity in demanding environments.
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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Truck FG35AHTLS-16
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Engine Maintenance
4.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
4.2.1 ENGINE START, NOISE
Position F/R lever in neutral, pull the parking brake lever down, and start the engine to check the following:
1. Check engine for smooth starting
2. Check engine for abnormal noise
3. Check pre-heating valve for proper functioning
4. Check acceleration pedal and control levers for smooth functioning
4.2.2 ENGINE REVOLUTION, EXHAUST EMISSION COLOR
Press accelerator pedal to check the following:
Operator Compartment Maintenance
3.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
3.2.1 TRAVELING BRAKE
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
c. Abnormal noise
d. Stopping distance
3.2.2 PARKING BRAKES
Work Equipment Maintenance
11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
11.2.1 FORK (1)
1. Deformation, cracks or wear of fork stopper pin
2. Opening or difference in height of fork tips
Opening (a): within 35 mm
11.2.2 FORK (2)
1. Cracks or wear of upper and lower hooks
2. Cracks or wear of fork base/root
Check fork base thickness (C) for specified size
Wheel Brake Maintenance
9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
9.2.1 TRAVELING BRAKE
1. Brake pedal
a. Pedal height (stroke)
b. Play
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
Upright Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
1. Inspect the load rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced. See Figure 25a.
2. Inspect the load roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
3. Inspect the load roller stub shafts. If they are damaged or have cracks at the base, the upright mast must be re- placed or repaired.
4. Inspect the outer upright thrust plugs. If the wear surface is worn to less than 1/16 in. (1.5 mm), they should be replaced.
5. Inspect the hoist chains as described in Section 5.6-1.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
1. Inspect the load rollers for excessive wear or damage. Rollers with visible flat spots or cracks should be replaced. See Figure 39.
2. Inspect the load roller bearings by turning the rollers on their shafts. Rollers with roughness or noticeable restrictions to turning should be replaced.
Access the parts list for your equipment in MaintainX.
Shim
200524
Washer
CC683794
Shim .092 in. (2.36 mm)
205197
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim
200524
Washer
CC683794
Shim .092 in. (2.36 mm)
205197
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
Shim
200524
Washer
CC683794
Shim .092 in. (2.36 mm)
205197
Shim .010 in. (.25 mm)
205198
Shim .031 in. (.79 mm)
205199
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