

The John Deere Loader 544G is a robust and versatile piece of industrial equipment designed for heavy-duty applications. Known for its reliability and efficiency, this loader excels in material handling and construction tasks, making it an essential asset for any job site.
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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

John Deere Loader 544G
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Integrate maintenance plans directly into your work orders in MaintainX.
10H/Daily Maintenance
Perform 10 hour or daily service
Watch for fluid leaks
Lubricate working tool pivots every 10 hours for first 100 hours and when working in mud and water
Lubricate pivots
Clean air cleaner dust unloader valve
Check engine oil level
The most accurate oil level reading is obtained when the engine is cold, before starting the engine for the day's operation.
Park machine on a level surface
Engage park brake
As required Maintenance
Inspect tires and check pressure
Check wheel retainer cap screws
Clean or replace air cleaner elements
Clean dusty primary element
Clean oily or sooty primary element
Check and clean air inlet cover
Inspect belts and check tension
Inspect element
Drain water and clean fuel tank strainer
Hourly Maintenance
Check receiver dryer moisture indicator
Is the sight glass green (dry)?
If sight glass is yellow (wet), service the receiver dryer within the next 100 machine hours.
Drain and refill engine oil
Replace engine oil filter
Is the machine parked on a level surface?
Is the bucket lowered to the ground?
Is the transmission control lever in neutral 'N'?
Is the park brake engaged?
Hourly Maintenance
Lubricate rear drive line
CHECK ENGINE SPEEDS
ADJUST ENGINE SPEED CONTROL LINKAGE
Check and adjust engine speed linkage
Replace air cleaner dust unloader valve
Replace air cleaner elements
Remove and clean engine crankcase vent tube
CHANGE TRANSMISSION OIL AND REPLACE FILTER
CHECK PARK BRAKE
Hourly Maintenance
MEASURE AND ADJUST ENGINE VALVE LASH (CLEARANCE)-544G, LL, TC, 624G
Remove precleaner or air intake cover, hood, air cleaner bracket with air cleaner intake manifold, and engine crankcase vent tube
Plug all openings
Check crankcase ventilation tube for restriction. Clean with solvent or diesel fuel
Remove rocker arm cover
Install JDE-81-1 Flywheel Turning Tool (A)
Turn flywheel until JDE-81-4 Timing Pin (B) goes into hole in flywheel
Try to move both pushrods at number one cylinder. If both are loose, proceed with adjustment per chart on No. 1 TDC. If both pushrods at number six are loose, proceed with adjustment per chart on No. 6 TDC
Measure and adjust valve clearance with No. 1 piston or No. 6 at TDC. To change piston position, pull timing pin out of flywheel, rotate flywheel 360°, and insert timing pin
Access the parts list for your equipment in MaintainX.
Air Filter Primary
AR79679
Air Filter Secondary
AR79680
Coolant Conditioner
TY16004
Coolscan Kit
DSO251
Differential Lock Return Filter(S)
T19044
Air Filter Primary
AR79679
Air Filter Secondary
AR79680
Coolant Conditioner
TY16004
Coolscan Kit
DSO251
Differential Lock Return Filter(S)
T19044
Air Filter Primary
AR79679
Air Filter Secondary
AR79680
Coolant Conditioner
TY16004
Coolscan Kit
DSO251
Differential Lock Return Filter(S)
T19044
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