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John Deere

John Deere Loader 544G

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John Deere Loader 544G
John Deere Loader 544G

The John Deere Loader 544G is a robust and versatile piece of industrial equipment designed for heavy-duty applications. Known for its reliability and efficiency, this loader excels in material handling and construction tasks, making it an essential asset for any job site.

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PDF MANUAL

Manual for John Deere Loader 544G

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Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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John Deere Loader 544G

John Deere Loader 544G

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Maintenance Plans for John Deere Loader Model 544G

Integrate maintenance plans directly into your work orders in MaintainX.

10H/Daily Maintenance

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Perform 10 hour or daily service

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Watch for fluid leaks

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Lubricate working tool pivots every 10 hours for first 100 hours and when working in mud and water

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Lubricate pivots

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Clean air cleaner dust unloader valve

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Check engine oil level

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The most accurate oil level reading is obtained when the engine is cold, before starting the engine for the day's operation.

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Park machine on a level surface

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Engage park brake

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As required Maintenance

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Inspect tires and check pressure

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Check wheel retainer cap screws

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Clean or replace air cleaner elements

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Clean dusty primary element

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Clean oily or sooty primary element

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Check and clean air inlet cover

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Inspect belts and check tension

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Inspect element

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Drain water and clean fuel tank strainer

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Hourly Maintenance

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Check receiver dryer moisture indicator

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Is the sight glass green (dry)?

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If sight glass is yellow (wet), service the receiver dryer within the next 100 machine hours.

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Drain and refill engine oil

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Replace engine oil filter

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Is the machine parked on a level surface?

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Is the bucket lowered to the ground?

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Is the transmission control lever in neutral 'N'?

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Is the park brake engaged?

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Hourly Maintenance

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Lubricate rear drive line

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CHECK ENGINE SPEEDS

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ADJUST ENGINE SPEED CONTROL LINKAGE

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Check and adjust engine speed linkage

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Replace air cleaner dust unloader valve

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Replace air cleaner elements

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Remove and clean engine crankcase vent tube

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CHANGE TRANSMISSION OIL AND REPLACE FILTER

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CHECK PARK BRAKE

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Hourly Maintenance

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MEASURE AND ADJUST ENGINE VALVE LASH (CLEARANCE)-544G, LL, TC, 624G

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Remove precleaner or air intake cover, hood, air cleaner bracket with air cleaner intake manifold, and engine crankcase vent tube

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Plug all openings

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Check crankcase ventilation tube for restriction. Clean with solvent or diesel fuel

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Remove rocker arm cover

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Install JDE-81-1 Flywheel Turning Tool (A)

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Turn flywheel until JDE-81-4 Timing Pin (B) goes into hole in flywheel

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Try to move both pushrods at number one cylinder. If both are loose, proceed with adjustment per chart on No. 1 TDC. If both pushrods at number six are loose, proceed with adjustment per chart on No. 6 TDC

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Measure and adjust valve clearance with No. 1 piston or No. 6 at TDC. To change piston position, pull timing pin out of flywheel, rotate flywheel 360°, and insert timing pin

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Parts for John Deere Loader 544G

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Air Filter Primary

AR79679

Air Filter Secondary

AR79680

Coolant Conditioner

TY16004

Coolscan Kit

DSO251

Differential Lock Return Filter(S)

T19044

Air Filter Primary

AR79679

Air Filter Secondary

AR79680

Coolant Conditioner

TY16004

Coolscan Kit

DSO251

Differential Lock Return Filter(S)

T19044

Air Filter Primary

AR79679

Air Filter Secondary

AR79680

Coolant Conditioner

TY16004

Coolscan Kit

DSO251

Differential Lock Return Filter(S)

T19044

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