JCB Telescopic Handler 512-56

Make the machine safe. Refer to (PIL 01-03).

Get access to the engine. Refer to (PIL 06-06).

Rotate the filter cover anti-clockwise and remove.

Lift out the filter element and discard it.

Clean the inside of the filter housing. Remove all oil and sludge contamination.

Make sure that the oil drain in the bottom of the filter housing is not blocked with sludge.

Install a new filter element. Make sure that the correct type of filter element is installed.

Align the arrows on both parts to install the filter cover.

Sign off on the filter replacement

1. Make the machine safe. Refer to (PIL 01-03).

2. Stop the engine and let it cool down.

3. Use a socket of the specified size to locate on to the hexagon spigot nut, carefully rotate the tensioner against the spring force in the direction shown. Do not use excessive force or the tensioner will be damaged. Dimension: 16mm

4. Keep holding the tensioner against the spring force and lift the belt off the drive tensioner pulley.

5. Slowly release the spring force by rotating the tensioner unit in the opposite direction.

1. The installation procedure is the opposite of the removal procedure. Additionally do the following step.

2. Before you install the new belt, check that the tensioner roller and the fan pulley rotate smoothly and that there is no play in the bearings.;

CAUTION! Oil will gush from the hole when the drain plug is removed. Keep to one side when you remove the plug.

Place a container of suitable size beneath the drain plug

Remove the oil sump drain plug and 'O' ring

Clean and install the drain plug with a new 'O' ring

Tighten the plug to the correct torque value

Loosen and remove the filter housing drain plug

Tighten the plug to the correct torque value

Unscrew the filter canister, use special tool if necessary

Tensioner assembly bolts removed

Tensioner pulley lifted from cylinder block

Warning: Failure to replace the oil and filter at the recommended interval could cause serious engine failure.

Oil level is between the two marks on the dipstick

Is it necessary to add recommended oil?

Sign off on the oil level check