Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Doosan Lift Truck GC20E-3
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Integrate maintenance plans directly into your work orders in MaintainX.
Initial 250 Hours/1 Monthly Replacement
Hydraulic Return Filter – Change
Loosen the bolts of the hydraulic tank top plate assembly
Remove the return filter from tank top plate assembly
Change the return filter
Install the tank top plate assembly and fasten the bolts
Start the engine and operate the hydraulic controls, and the steering system, through a few cycles to fill the lines. Look for oil leaks
Stop the engine and check the oil level. With all cylinders retracted, maintain the oil level to the FULL mark on the dip stick/filter cap assembly
Sign off on the hydraulic return filter change
Lift Truck Service
Engine Valve Lash (DB33A Diesel Engine Only) - Check, Adjust
Fuel Tank Filter Cap and Screen (If Equipped) - Clean
Seat, Hood Latch & Support Cylinder - Check, Lubricate
Fuses, Bulbs, Circuit Breaker & Relay - Change, Reset
Fuse & Relay (G424E/G430E Only)
Priming the Fuel System (Diesel Engine Only)
Tires and Wheels (D, G-Series) - Inspect, Check
Carriage Roller Extrusion – Adjust;
1500 Hours/9 Monthly Service
Inspect Ignition System (LP-Gas, Gasoline & Dual Fuel Engines Only)
Replace Spark Plugs (LP-Gas, Gasoline & Dual Fuel Engines Only)
Replace LP Fuel Filter Element (LP-Gas, Dual Fuel Engine Only)
Fuel Filter(LP-Gas Engine Only)
Testing Fuel Lock-off Operation (LP-Gas Engine Only);
4500 Hours/2 Yearly Replacement
Warning: Ensure engine and exhaust pipe are cooled before starting the procedure
Engine stopped and exhaust pipe cooled
Electrical connector of oxygen sensor disconnected
Oxygen sensor removed
New oxygen sensor assembled with correct tightening torque
Electrical connector of oxygen sensor connected
Sign off on the oxygen sensor replacement
500 Hours/3 Monthly Service
Belts - Check, Adjust
Mast Hinge Pin – Lubricate
Tilt Cylinders - Check, Adjust, Lubricate
Crosshead Rollers - Inspect
Transmission Oil Filter – Change
Overhead Guard – Inspect
Drive Axle Oil & Strainer - Change, Clean
Steer Suspension – Inspect
Parking Brake - Test, Adjust
Access the parts list for your equipment in MaintainX.
Engine
G424
Engine
G424
Engine
G424
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX