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Doosan

Doosan Lift Truck G40S-5

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Doosan Lift Truck G40S-5
Doosan Lift Truck G40S-5

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Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Doosan Lift Truck G40S-5

Doosan Lift Truck G40S-5

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Maintenance Plans for Doosan Lift Truck Model G40S-5

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1500 Hours/9 Monthly Service

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Drive Axle Oil (Shoe Brake Only)

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Check Drive Axle Oil

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Clean Drive Axle Oil

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Change Drive Axle Oil

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Inspect Ignition System (LP Engine Only)

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Inspect Ignition System

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Replace Spark Plugs (LP Engine Only)

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Replace Spark Plugs

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Replace LP Fuel Filter Element (LP Engine Only)

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Lift Truck Service

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Engine Valve Lash (Diesel Engine Only) - Check, Adjust

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Water Separator (Diesel Engine Only) - Drain

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Test Fuel System for Leaks (LP Engine Only)

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Priming the Fuel System (Diesel Engine Only)

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Seat, Hood Latch & Support Cylinder - Check, Lubricate

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Fuses, Bulbs & Circuit Breaker - Change, Reset

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Fuse & Relay (LP Engine Only)

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Tires and Wheels - Check, Inspect

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Carriage Roller Extrusion - Check, Adjust

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Initial 250 Hours/1 Monthly Replacement

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Hydraulic Return Filter - Change:

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1. Raise the hood and seat assembly. Loosen the bolts of the hydraulic tank cover, and remove the hydraulic tank cover with filter assembly

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2. Remove filter assembly from the hydraulic tank cover

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3. Install new filter assembly in the hydraulic tank cover

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4. Inspect cover gasket for damage, replace it if necessary

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5. Clean and Install the cover and tighten retaining bolts

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6. Lower the hood and seat assembly;

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1000 Hours/6 Monthly Service

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Fuel Filters - Change

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Air Intake System - Change

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Fuel Lines & Fittings - Check

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Hydraulic Return Filter - Change

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Air Breather - Change

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Transmission Oil, Oil Filter & Strainer - Clean, Change

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Lift Chains - Test, Check, Adjust

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Universal Joint - Inspect;

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250 Hours/1 Monthly Service

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Air Intake System - Check, Clean

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Brake Oil Level - Check

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Hydraulic Oil Level - Check

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Drive Axle Oil Level - Check

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Mast, Carriage, Lift Chains, & Attachments - Check, Lubricate

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Carriage Side Rollers - Lubricate

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Steering Mechanism - Check, Lubricate

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Battery Terminal - Clean, Inspect

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Engine Oil & Filter – Change

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Parts for Doosan Lift Truck G40S-5

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Engine

G643(E)

Engine

G643(E)

Engine

G643(E)

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