Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.

Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

Access the parts list for your equipment in MaintainX.

Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Copeland Scroll Compressor ZP485KCE

Create an account to install this asset package.

Maintenance Plans for Copeland Scroll Compressor Model ZP485KCE

Integrate maintenance plans directly into your work orders in MaintainX.

Scroll Compressor Refrigerant Change

Safety Precautions

Follow the lockout/tag out procedure and national regulations before maintenance.

Ensure compressor is used with a grounded system.

Use screwed electrical connections in all applications.

Ensure electrical connections are made by qualified personnel.

Fire Hazard Precautions

Remove all refrigerant before opening the system.

Avoid working with an unshielded flame in a refrigerant-charged system.

Compressor Operation Precautions

Run this procedure

Scroll Compressor Tightness Testing

Safety Precautions

Ensure personal safety requirements are met

Refer to test pressures prior to test

Preparation

Use only dry inert gases for leak testing

Confirm no other industrial gases are used

Initial Inspection

Check for intact factory holding charge

Ensure no modifications have been made to compressor connections

Run this procedure

Scroll Compressor Replacement

Safety Precautions

Follow lockout/tag out procedure and national regulations before maintenance

Ensure compressor is used with grounded system

Use screwed electrical connections in all applications

Ensure electrical connections are made by qualified personnel

Remove all refrigerant before opening the system

Avoid working with an unshielded flame in a refrigerant-charged system

Compressor Replacement

Remove contaminated oil with the compressor in case of motor burnout

Run this procedure

Rotalock Valves Maintenance

Safety Precautions

Follow the lockout/tag out procedure and national regulations

Ensure compressor is connected to a grounded system

Use screwed electrical connections in all applications

Ensure electrical connections are made by qualified personnel

Fire Hazard Precautions

Remove all refrigerant before opening the system

Avoid working with an unshielded flame in a refrigerant-charged system

Rotalock Valves Maintenance

Run this procedure

Scroll Compressor System Strength-Pressure Testing

System High-Pressure Section

Define the system high-side PS ≤ compressor high-side PS.

Isolate the high- and low-pressure sections of the system by closing valves, solenoid valves, expansion valves or by other means.

Use the internal check valve of the compressor on the discharge side or add an external check valve. To protect the compressor internal check valve, observe a maximum pressure delta of ≤ 40 bar between the high-pressure side and the low-pressure side.

Activate the check valve with a fast pressure increase. Once the check valve is activated, the pressure increase can be slowed down.

Apply the system test pressure of 1.1 x system high-side PS for a short time.

Ensure the pressure inside the compressor does not exceed the maximum PS value, which corresponds to the compressor low-pressure PS.

System Low-Pressure Section

Define the system low-side PS ≤ compressor low-side PS.

Run this procedure