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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

Access the parts list for your equipment in MaintainX.

Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Clark Forklift C20sCL

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Maintenance Plans for Clark Forklift Model C20sCL

Integrate maintenance plans directly into your work orders in MaintainX.

1 Daily Forklift Inspection

Visual Inspection: Any obvious signs of damage, leaks and dirt?

LPG system: Any leaks or damage?

Gas hoses: Any damage?

Wheels and tires: Any damage or loose wheel nuts?

Tire pressure

Indicator lights: All functioning and indicating normal truck operation?

Engine cooling system: Any leaks?

Service brake: Is pedal play and operation of brakes correct?

Inching function: Is pedal play and operation correct?

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1 Monthly / 50 Hourly Forklift Maintenance

Check the tightening torque of critical fastening elements

Check hydraulic oil level

Grease tilt cylinder bearings

Grease steering tie rods and steering knuckle

Oil lift chains

Cleaning, checking and lubricating the upright inside rails, rollers and side loader

Check tension of lift chains

Check the air intake system for leaks

Replace engine oil

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1 Weekly Forklift Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Uprights raised to maximum height?

Hoist function fully operational?

Maintenance of the LPG system

Only trained personnel may repair and maintain LPG units. Contact your CLARK dealer when maintenance or repairs need to be carried out.

LPG system checked for operational safety?

LPG system checked for leaks?

Describe any issues found during the check

Sign off on the weekly forklift maintenance

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1 Yearly / 1000 Hourly Forklift Maintenance

Maintaining LPG filter

• Every 1000 operational hours, or once annually, the filter elememts in the liquid gas preliminary filter and in the shut-off valve must be renewed, as well as diaphragms, seals and valves.

• After each maintenance, the cap screws of the evaporator pressure regulator must be tightened with a torque of 4.1±0.3 Nm.

• Check the LPG system after every repair or service to make sure that it is free of leaks.

Engine air cleaner • Check the engine air cleaner for damage and contamination (excessive dirt buildup and clogging). Be sure that the air cleaner hose is securely connected (not loose or leaking). Fan or cone shaped dust deposits on tube or hose surfaces indicate a leak.

• Change or service the air cleaner element every 2000 operating hours for LPG/Gas engine, every 1000 operating hours for Diesel engine depending upon your application.

• Service intervals may also be determined by the air restriction indicator.

• Clean the air filter housing thoroughly before fitting the filter.

• Do not open the air filter housing to check the filter element.

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1 Yearly / 2000 Hourly Forklift Maintenance

Clean or replace engine air filter (GAS/LPG)

Drain / flush radiator coolant

Replace transmission oil C15-35

Engine tune up

Check brake condition and wear

Check / lubricate steer axle wheel bearings

Replace hydraulic sump oil and hydraulic oil filter