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CAT Forklift GC40K-STR

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CAT Forklift GC40K-STR
CAT Forklift GC40K-STR

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PDF MANUAL

Manual for CAT Forklift GC40K-STR

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Procedures

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CAT Forklift GC40K-STR

CAT Forklift GC40K-STR

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Maintenance Plans for CAT Forklift Model GC40K-STR

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2400 Hourly or 1 Yearly Forklift Maintenance

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Hydraulic Oil Change

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WARNING: Hot oil and components could cause serious injury. Do not allow hot oil or components to contact your skin.

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Steps for Hydraulic Oil Change

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Service Brake Fluid Change

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NOTICE: When changing fluid consult with your Cat lift truck dealer.

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Parts to be Changed Periodically

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Parts to be changed every 2400 service hours or 1 year

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Parts to be changed every 2400 to 4800 service hours or 1 to 2 years

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Parts to be changed every 4800 service hours or 2 years

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1 Month After Delivery of a New Truck

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Hydraulic tank return oil filter

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– Replace return filter.

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Fuel filter-Gasoline

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– Replace fuel filter

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Fuel filter-LP-Gas

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– Replace fuel filter.

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Bolts, nuts

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– Bolts and nuts of overhead guard should be retightened.;

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50 Hourly or 1 Weekly Forklift Maintenance

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WARNING: When using compressed air for cleaning, wear an approved face shield and protective clothing. Use maximum air pressure of 2 kgf/cm2 (30 psi) for cleaning purposes.

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NOTICE: Never service the air cleaner with the engine running. Do not clean the elements by striking them against another object. Always inspect the element before and after cleaning. Use a light inside the element. Do not use elements with damaged pleats, gaskets or seals.

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Park the lift truck on a level surface, with the forks lowered, the parking brake applied, the transmission in NEUTRAL and the engine stopped.

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CAUTION: Install the dust pan with its arrow mark up.

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Raise the hood.

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Remove the dust pan by releasing the latches at three places.

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Unscrew the wing nut, and remove the element by pulling it.

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Remove the cover from the dust pan, and clean the inside of the pan by removing dust.

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Clean the inside of the air cleaner housing.

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1200 Hourly or 6 Monthly Forklift Maintenance

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Powershift Transmission Change Oil and Wash Strainer

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Steps

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Hydraulic System Change Return Oil Filter and Wash Strainer

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Steps

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Differential Change Oil

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Steps

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Air cleaner Change Elements

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Steps

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Fuel Filter – Gasoline Change

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200 Hourly or 1 Monthly Forklift Maintenance

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Wheel nuts Retighten

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Differential Check Oil Level

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Park the lift truck on a level surface, parking brake applied, transmission in NEUTRAL and the engine stopped.

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1. Raise the lift bracket high enough to gain access to the level/fill plug.

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2. Use blocking under the inner mast to secure the lift bracket in this position.

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3. Remove the level/fill plug. Maintain lubricant level to the bottom of the level/fill hole.

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4. Clean the level/fill plug and put it back in place.

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5. Remove the blocking. Lower the lift bracket.

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Powershift transmission Check Oil Level

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