Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
CAT Forklift GC40K-STR
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
2400 Hourly or 1 Yearly Forklift Maintenance
Hydraulic Oil Change
WARNING: Hot oil and components could cause serious injury. Do not allow hot oil or components to contact your skin.
Steps for Hydraulic Oil Change
Service Brake Fluid Change
NOTICE: When changing fluid consult with your Cat lift truck dealer.
Parts to be Changed Periodically
Parts to be changed every 2400 service hours or 1 year
Parts to be changed every 2400 to 4800 service hours or 1 to 2 years
Parts to be changed every 4800 service hours or 2 years
1 Month After Delivery of a New Truck
Hydraulic tank return oil filter
– Replace return filter.
Fuel filter-Gasoline
– Replace fuel filter
Fuel filter-LP-Gas
– Replace fuel filter.
Bolts, nuts
– Bolts and nuts of overhead guard should be retightened.;
50 Hourly or 1 Weekly Forklift Maintenance
WARNING: When using compressed air for cleaning, wear an approved face shield and protective clothing. Use maximum air pressure of 2 kgf/cm2 (30 psi) for cleaning purposes.
NOTICE: Never service the air cleaner with the engine running. Do not clean the elements by striking them against another object. Always inspect the element before and after cleaning. Use a light inside the element. Do not use elements with damaged pleats, gaskets or seals.
Park the lift truck on a level surface, with the forks lowered, the parking brake applied, the transmission in NEUTRAL and the engine stopped.
CAUTION: Install the dust pan with its arrow mark up.
Raise the hood.
Remove the dust pan by releasing the latches at three places.
Unscrew the wing nut, and remove the element by pulling it.
Remove the cover from the dust pan, and clean the inside of the pan by removing dust.
Clean the inside of the air cleaner housing.
1200 Hourly or 6 Monthly Forklift Maintenance
Powershift Transmission Change Oil and Wash Strainer
Steps
Hydraulic System Change Return Oil Filter and Wash Strainer
Steps
Differential Change Oil
Steps
Air cleaner Change Elements
Steps
Fuel Filter – Gasoline Change
200 Hourly or 1 Monthly Forklift Maintenance
Wheel nuts Retighten
Differential Check Oil Level
Park the lift truck on a level surface, parking brake applied, transmission in NEUTRAL and the engine stopped.
1. Raise the lift bracket high enough to gain access to the level/fill plug.
2. Use blocking under the inner mast to secure the lift bracket in this position.
3. Remove the level/fill plug. Maintain lubricant level to the bottom of the level/fill hole.
4. Clean the level/fill plug and put it back in place.
5. Remove the blocking. Lower the lift bracket.
Powershift transmission Check Oil Level
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX