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Atlas Copco

Atlas Copco Oxygen Generator OGP 160

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Atlas Copco Oxygen Generator OGP 160
Atlas Copco Oxygen Generator OGP 160

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Manual for Atlas Copco Oxygen Generator OGP 160

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Atlas Copco Oxygen Generator OGP 160

Atlas Copco Oxygen Generator OGP 160

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Maintenance Plans for Atlas Copco Oxygen Generator Model OGP 160

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16000 Hourly/2 Yearly Oxygen Generator Maintenance

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Safety Precautions: Close the generator's outlet valve and the air inlet valve and wait until machine working pressure is 0 bar. Switch off the generator. Always vent oxygen to the outside atmosphere. Avoid closing valves too fast as gas velocities in the oxygen net might become too high, and create a hazardous situation.

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Generator fully depressurized and purged with air to remove all oxygen?

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Checked for damaged wiring or loose connections, and re-tightened?

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Checked for air leaks?

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Replaced the in- and outlet filter cartridges?

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Replaced the activated carbon of the filter?

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Replaced the pneumatic valve(s) SV05. Used only oxygen approved grease?

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Cleaned the filter of the electrical cabinet?

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Replaced the pneumatic valves SV01 up to SV04?

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1 Daily Controller Check

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Safety Precautions

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Close the generator's outlet valve and the air inlet valve and wait until machine working pressure is 0 bar.

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Switch off the generator.

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The release of nitrogen molecules from the MS is a very slow process. This might cause a pressure build-up in the generator tanks, even after they were depressurized.

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Before maintenance, make sure the generator is fully depressurized and purge thoroughly with air to remove all oxygen before service or inspection.

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Always vent oxygen to the outside atmosphere.

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Due to fire hazard, smoking and the use of open flames are prohibited in the vicinity of the oxygen generator.

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Avoid closing valves too fast as gas velocities in the oxygen net might become too high, and create a hazardous situation.

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Check the controller for information on the purity, alarms and service messages

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1 Yearly Oxygen Sensor Calibration

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Safety Precautions

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Generator's outlet valve and air inlet valve closed and machine working pressure is 0 bar?

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Generator switched off?

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Generator fully depressurized and purged thoroughly with air to remove all oxygen before service or inspection?

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Oxygen vented to the outside atmosphere?

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No smoking and the use of open flames in the vicinity of the oxygen generator?

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Valves closed slowly to avoid high gas velocities in the oxygen net?

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Calibration Check

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Generator set in Manual mode (Operation Mode)?

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4000 Hourly/1 Yearly Oxygen Generator Maintenance

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Safety Precautions: Close the generator's outlet valve and the air inlet valve and wait until machine working pressure is 0 bar. Switch off the generator. Always vent oxygen to the outside atmosphere. Due to fire hazard, smoking and the use of open flames are prohibited in the vicinity of the oxygen generator. Avoid closing valves too fast as gas velocities in the oxygen net might become too high, and create a hazardous situation.

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Generator fully depressurized and purged with air to remove all oxygen?

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Checked for damaged wiring or loose connections, and re-tightened?

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Checked for air leaks?

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Replaced the in- and outlet filter cartridges?

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Replaced the activated carbon of the filter?

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After maintenance activities, the service counter needs to be reset. Contact your supplier.

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Sign off on the oxygen generator maintenance

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5 Yearly Oxygen Sensor Replacement

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Safety Precautions: Close the generator's outlet valve and the air inlet valve and wait until machine working pressure is 0 bar. Switch off the generator. Make sure the generator is fully depressurized and purge thoroughly with air to remove all oxygen before service or inspection. Always vent oxygen to the outside atmosphere. Avoid closing valves too fast. Smoking and the use of open flames are prohibited in the vicinity of the oxygen generator.

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After maintenance activities, the service counter needs to be reset. Contact your supplier.

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Oxygen sensors have to be disposed of according to the applicable regulations. The zirconium oxygen sensor and the oxygen analyzer need to be replaced as a couple.

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Shut off the outlet flow after the buffer tank. (BA08)

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Close the ball valve (BA09) of the purity measurement line.

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Shut down the generator (generator shows OFF).

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Switch off the voltage.

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Disconnect the oxygen sensor wiring from the oxygen analyzer.

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Disconnect the wiring of the oxygen analyzer.

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Parts for Atlas Copco Oxygen Generator OGP 160

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Flow Sensor

E+H 65F15

Vessel

BF2000PED11L

Flow Sensor

E+H 65F15

Vessel

BF2000PED11L

Flow Sensor

E+H 65F15

Vessel

BF2000PED11L

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