

The Komatsu Forklift Truck FG20SHT-16 is a robust and efficient industrial asset designed for heavy-duty lifting and material handling. With its advanced features and reliable performance, this forklift is ideal for various applications in warehouses and construction sites. Experience enhanced productivity with Komatsu's engineering excellence.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Forklift Trucks FG20SHT-16
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Integrate maintenance plans directly into your work orders in MaintainX.
Wheel Brake Maintenance
9.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
9.2.1 TRAVELING BRAKE
1. Brake pedal
a. Pedal height (stroke)
b. Play
2. Braking efficiency
Select dry and even surface road, drive at full speed and stop abruptly to check the following:
a. Pulling of steering wheel
b. Dragging of brakes
Torqflow Transmission Maintenance
6.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
1. Check the following by operating the F/R lever:
a. No clatter at each position
b. Smooth shifting
2. Check transmission for abnormal sound.
3. Check transmission for oil leakage.
Replace the packing if oil stains become oil droplets.
4. Check transmission oil for proper amount level.
Park the truck on flat and even ground surface and check with oil level gauge.
Hydraulic System Maintenance
10.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
10.2.1 HYDRAULIC TANK
1. Oil leakage
2. Oil level amount
Check with oil level gauge and add oil if necessary. (Also check for oil contamination)
3. Cleaning of strainer
4. Replacement of line filter
10.2.2 PIPING
1. Cracks, scratches, deterioration or twist of piping
1 Daily Mast Inspection
12. MASTS E-MS SERIES LIMITED FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 for chain adjustment.
2. Extend the mast to its fullest height to make sure the mast rails and carriage extend freely without binding.
3. While the mast is extended, inspect the upright rails for proper lubrication. Refer to Section 2.4-3 for rail lubrication.
4. Make sure the internal reeving hoses (if equipped) travel evenly in the hose guides. Adjust the hose ends if required. Tighten the fittings making sure they do not twist.
E-MD SERIES FULL FREE LIFT 2-STAGE MAST
Perform the following at the beginning of each work shift:
1. Extend the carriage a few inches off the ground and make sure the chains are under equal tension. Refer to Section 5.6-3 and 5.6-4 for chain adjustment.
Work Equipment Maintenance
11.2 PERIODIC INSPECTION AND MAINTENANCE CHECK POINTS
11.2.1 FORK (1)
1. Deformation, cracks or wear of fork stopper pin
2. Opening or difference in height of fork tips
Opening (a): within 35 mm
11.2.2 FORK (2)
1. Cracks or wear of upper and lower hooks
2. Cracks or wear of fork base/root
Check fork base thickness (C) for specified size
Access the parts list for your equipment in MaintainX.
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .031 in. (.79 mm)
205199
Shim .010 in. (.25 mm)
205198
Shim .062 in. (1.57 mm)
205196
Shim .092 in. (2.36 mm)
205197
Shim
200524
Shim .031 in. (.79 mm)
205199
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