Intelligrated Conveyor Powered Roller

Recommended service checks and equipment maintenance are outlined below for typical, intermittent-duty conveyor applications. Additional maintenance and servicing schedule adjustments may be required for continuous-duty operation or extreme environmental conditions.

All newly installed equipment should be frequently inspected and serviced as needed during the first 40 hours of operation; thereafter, an appropriate maintenance program should be established and followed (see Table E-1).

Maintaining separate service log sheets on each type of conveyor is recommended for plants operating more than one shift. Each log sheet should show dates, detailed inspection service information, and name or initials of person(s) performing the equipment inspection or service for future reference.

CAUTION: Before performing maintenance on a conveyor, make certain that the conveyor’s power disconnect is locked in the OPEN position and tagged to prevent accidental or unexpected application of power.

Do not perform maintenance while the conveyor is running unless specifically instructed to do so in this manual.

Note: Other than checking of chain tension, it is NOT necessary to have the conveyor turned ON in order to perform any of the work described in this section.

Maintenance must be performed only by qualified personnel who are trained in normal and emergency operations of the conveyor and who are knowledgeable of all safety devices, their locations, and functions.

• Remove all foreign objects from the conveyor.

Recommended service checks and equipment maintenance are outlined below for typical, intermittent-duty conveyor applications. Additional maintenance and servicing schedule adjustments may be required for continuous-duty operation or extreme environmental conditions.

All newly installed equipment should be frequently inspected and serviced as needed during the first 40 hours of operation; thereafter, an appropriate maintenance program should be established and followed (see Table E-1).

Maintaining separate service log sheets on each type of conveyor is recommended for plants operating more than one shift. Each log sheet should show dates, detailed inspection service information, and name or initials of person(s) performing the equipment inspection or service for future reference.

CAUTION: Before performing maintenance on a conveyor, make certain that the conveyor’s power disconnect is locked in the OPEN position and tagged to prevent accidental or unexpected application of power.

Do not perform maintenance while the conveyor is running unless specifically instructed to do so in this manual.

Note: Other than checking of chain tension, it is NOT necessary to have the conveyor turned ON in order to perform any of the work described in this section.

Maintenance must be performed only by qualified personnel who are trained in normal and emergency operations of the conveyor and who are knowledgeable of all safety devices, their locations, and functions.

• Remove all foreign objects from the conveyor.

CAUTION: Before performing maintenance on a conveyor, make certain that the conveyor’s power disconnect is locked in the OPEN position and tagged to prevent accidental or unexpected application of power.

Do not perform maintenance while the conveyor is running unless specifically instructed to do so in this manual.

Maintenance must be performed only by qualified personnel who are trained in normal and emergency operations of the conveyor and who are knowledgeable of all safety devices, their locations, and functions.

Before restarting a conveyor: Remove all foreign objects from the conveyor. Be sure that all guards and safety devices are properly installed and working. Make sure that all persons are clear of the conveyor and are aware that the conveyor is about to be restarted.

Check Physical Condition Air Pressure Regulator & Filter

Check Operation Air Pressure Regulator & Filter

Check Proper Position Carrier Rollers

Check Physical Condition Carrier Rollers

Check Operation Carrier Rollers

Warning: This maintenance check requires trained personnel with PPE!

Note: All reducers tend to run hot when first put into operation until the maximum break-in efficiency is reached (approx. 120 hours).

Enter the current operation hours of the unit

Has the unit been operated for 100 hours?

If the unit has not been operated for 100 hours, stop the procedure

Enter the type of solvent used for flushing

Was the gearcase successfully flushed with the solvent?

Enter the type of lubricant used for refilling

Was the gearcase successfully refilled with fresh lubricant?

CAUTION: Before performing maintenance on a conveyor, make certain that the conveyor’s power disconnect is locked in the OPEN position and tagged to prevent accidental or unexpected application of power.

Do not perform maintenance while the conveyor is running unless specifically instructed to do so in this manual.

Maintenance must be performed only by qualified personnel who are trained in normal and emergency operations of the conveyor and who are knowledgeable of all safety devices, their locations, and functions.

Before restarting a conveyor: Remove all foreign objects from the conveyor. Be sure that all guards and safety devices are properly installed and working. Make sure that all persons are clear of the conveyor and are aware that the conveyor is about to be restarted.

Check Fasteners Bearings - External

Check Set Screws Bearings - External

Check Physical Condition Bearings - External

Check Lubrication Drive Chain - Internal

Check Tension Drive Chain - Internal