Hyster-Yale Lift Truck ERP040VTN36TE082

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked?

Damaged stud removed using adjustable grip pliers?

Thread tap (size M14 x 1.5) run into stud hole to clean and repair any damaged threads?

Threads tested with a thread plug gauge (size M14 x1.5 - 6H)?

If threads are within specification, new stud installed using Stud Installation Tool?

Tighten studs to 80 Nem (59 Ibf ft)

Drive tire reinstalled and lugs tightened to 170Nm?

Warning: This procedure should be performed by a trained technician

Transaxle removed from lift truck

Parking brake and traction motor removed from transaxle

Snap ring in brake cylinder removed

Pressurized air directed into service brake line port in cover to force cap out of cylinder

Spring recovered from beneath cap

Seal removed from the cap and cut in two to prevent accidental reuse

Sign off on the transaxle brake cylinder repair

Remove hood and seat. See Hood and Seat Assembly section in this manual

Remove rear capscrew, washers, and vibration mount top from rear leg and counterweight

Repeat Step 2 for opposite rear leg

Remove three capscrews from cowl and front leg

Repeat above step for opposite front leg

Remove nut, washers, front capscrew, and vibration mount top from front leg and frame

Repeat above step for opposite front leg

Use a lifting device to lift overhead guard until it is just higher than the counterweight

Tag and disconnect electrical wiring for display. Remove display from display cover

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked?

Is fluid level with bottom of check hole?

If necessary, proceed with the following steps

Fill plug removed and fluid added until level with bottom of check hole?

Enter the amount of transmission fluid added (in liters)

Check plug (and fill plug if removed) replaced and tightened to 22 Nem (192 Ibf in)?

Drive tire reinstalled and lugs tightened to 170 Nem (125 ibf ft)?

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked

Breather cap removed with a flat screwdriver

Breather ball forced out with compressed air

6mm thread tap installed into breather using a tap wrench

New breather positioned into housing by hand

Breather driven into housing using Breather Set Tool and a nylon faced hammer