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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Hobart Engine-driven Welder/Generator Champion Elite 225

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Maintenance Plans for Hobart Engine-driven Welder/Generator Model Champion Elite 225

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100 Hourly Engine Driven Welder / Generator Maintenance

Hazards

Hazards to be aware of

Maintenance Steps

Stop engine

NOTICE – Do not run engine without air cleaner or with dirty element; Engine damage caused by using a damaged element is not covered by the warranty.

Precleaner

Precleaner Steps

Element

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200 Hourly Engine Driven Welder / Generator Maintenance

Replace unreadable labels

Check spark plug gap

Change oil filter

Replace fuel filter

Stop engine and let cool.

Oil Drain Valve

Change engine oil and filter according to engine owner’s manual.

NOTICE – Close valve and valve cap before adding oil and running engine.

Fill crankcase with new oil to full mark on dipstick

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20 Hourly Engine Driven Welder / Generator Maintenance

Hazards

ELECTRIC SHOCK can kill.

Using a generator indoors CAN KILL YOU IN MINUTES.

FUEL can cause fire or explosion. ENGINE HEAT can cause fire.

EXHAUST SPARKS can injure.

MOVING PARTS can injure.

FLYING METAL OR DIRT can injure eyes.

RECYCLE.

Check and clean spark arrestor screen

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25 Hourly Engine Driven Welder / Generator Maintenance

Hazards

Hazards to be aware of

Stop engine before starting the maintenance

NOTICE – Do not run engine without air cleaner or with dirty element.; Engine damage caused by using a damaged element is not covered by the warranty.

Precleaner cleaned with soap and water solution and allowed to air dry completely?

1 tablespoon SAE 30 oil spread evenly into precleaner and excess oil squeezed out?

Element replaced if damaged, dirty, or oily?

Sign off on the maintenance

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500 Hourly Engine Driven Welder / Generator Maintenance

Warning: ELECTRIC SHOCK can kill. Using a generator indoors CAN KILL YOU IN MINUTES. FUEL can cause fire or explosion. ENGINE HEAT can cause fire. EXHAUST SPARKS can injure. MOVING PARTS can injure. FLYING METAL OR DIRT can injure eyes. RECYCLE.

Maintenance Label: Useful part numbers for different engine models

Spark plug: MILLER: 067007, Kohler: 1213202-S, Champion: RC-12YC, Gap: 0.030 in. (.76 mm). Use only resistor spark plugs and wires.

Tune-up and Filter Kit: CH730: MILLER: 230015, ECH730: MILLER: 284083, CH730 LP: MILLER: 252838 (Includes Air, Oil and Fuel Filters, and 2 Spark Plugs)

Check and replace weld cables and spark plugs

Check and clean slip ring; To be done by factory authorized service agent

Check and replace brushes; To be done by factory authorized service agent

Sign off on the 500 Hourly Engine Driven Welder / Generator Maintenance

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