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Boss Generator DY8500

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Boss Generator DY8500
Boss Generator DY8500

The Boss Generator DY8500 is a reliable and powerful generator designed for industrial applications. With robust features and efficient performance, this model ensures consistent power supply for various operational needs. Ideal for both commercial and residential use, the DY8500 stands out for its durability and ease of maintenance.

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Manual for Boss Generator DY8500

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Documents

Documents & Manuals

Find all the essential guides in one place.

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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  • CheckDrive Motor

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  • CheckTensioning System

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Boss Generator DY8500

Boss Generator DY8500

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Maintenance Plans for Boss Generator Model DY8500

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Maintenance 3M/100

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1. The fuel filter should be cleaned often to keep the engine running at maximum performance.

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2. The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation.

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a. To do this first drain the fuel from the fuel tank.

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b. Loosen the small screws on the fuel switch and remove the fuel filter from the port. Use diesel fuel to clean the fuel filter. Also, remove the fuel injector and clean the carbon deposit around it. The recommended time period for this is 3 months or 100 hours.;

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Replacement 100H

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Take the oil cover out. Take off the oil drain plug when the diesel engine is still hot. Be careful of hot oil and hot engine as you may bet burned. The bolt is located at the bottom of the cylinder. After draining the oil, put the bolt back and tighten it. Then fill with the proper engine oil to the proper level.;

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Maintenance 1D

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2-3.2 How to open the case door/cover

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(1) Open the case door: turn the handle counterclockwise and open the door. Do these checks daily.

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(2) Loosen the outer cover bolt of the air filter and outer cover of the oil nozzle, and then check the air filter.

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(3) Check the outer cover of the oil nozzle. Loosen the butterfly nut and open the outer cover

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Check and fill fuel

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Check and fill enough engine oil

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Check whether it leaks oil

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Check and screw each fastened part

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Check insulation resistance;

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Maintenance 1M/20H

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Discharge fuel

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Change engine oil

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Adjust the gaps of air intake and air exhaust gate

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Check insulation resistance;

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Maintenance 6M/500

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Check and screw each fastened part

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Clean engine oil filter

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Change air filter

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Clean fuel filter

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Check high pressure oil pump

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Check nozzle

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Check fuel pipe

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Adjust the gaps of air intake and air exhaust gate

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Check electric brush and slide ring

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Parts for Boss Generator DY8500

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Voltmeter

4LN56/6LN56

Fuel Gauge

4LN21/6LN21

Output Panel Assembly

4LN28/6LN28

Muffler Elbow

4LN18/6LN18

Nut

4LN57/6LN57

Voltmeter

4LN56/6LN56

Fuel Gauge

4LN21/6LN21

Output Panel Assembly

4LN28/6LN28

Muffler Elbow

4LN18/6LN18

Nut

4LN57/6LN57

Voltmeter

4LN56/6LN56

Fuel Gauge

4LN21/6LN21

Output Panel Assembly

4LN28/6LN28

Muffler Elbow

4LN18/6LN18

Nut

4LN57/6LN57

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