

The Boss Generator DY8500 is a reliable and powerful generator designed for industrial applications. With robust features and efficient performance, this model ensures consistent power supply for various operational needs. Ideal for both commercial and residential use, the DY8500 stands out for its durability and ease of maintenance.
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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Boss Generator DY8500
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Maintenance 3M/100
1. The fuel filter should be cleaned often to keep the engine running at maximum performance.
2. The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation.
a. To do this first drain the fuel from the fuel tank.
b. Loosen the small screws on the fuel switch and remove the fuel filter from the port. Use diesel fuel to clean the fuel filter. Also, remove the fuel injector and clean the carbon deposit around it. The recommended time period for this is 3 months or 100 hours.;
Replacement 100H
Take the oil cover out. Take off the oil drain plug when the diesel engine is still hot. Be careful of hot oil and hot engine as you may bet burned. The bolt is located at the bottom of the cylinder. After draining the oil, put the bolt back and tighten it. Then fill with the proper engine oil to the proper level.;
Maintenance 1D
2-3.2 How to open the case door/cover
(1) Open the case door: turn the handle counterclockwise and open the door. Do these checks daily.
(2) Loosen the outer cover bolt of the air filter and outer cover of the oil nozzle, and then check the air filter.
(3) Check the outer cover of the oil nozzle. Loosen the butterfly nut and open the outer cover
Check and fill fuel
Check and fill enough engine oil
Check whether it leaks oil
Check and screw each fastened part
Check insulation resistance;
Maintenance 1M/20H
Discharge fuel
Change engine oil
Adjust the gaps of air intake and air exhaust gate
Check insulation resistance;
Maintenance 6M/500
Check and screw each fastened part
Clean engine oil filter
Change air filter
Clean fuel filter
Check high pressure oil pump
Check nozzle
Check fuel pipe
Adjust the gaps of air intake and air exhaust gate
Check electric brush and slide ring
Access the parts list for your equipment in MaintainX.
Voltmeter
4LN56/6LN56
Fuel Gauge
4LN21/6LN21
Output Panel Assembly
4LN28/6LN28
Muffler Elbow
4LN18/6LN18
Nut
4LN57/6LN57
Voltmeter
4LN56/6LN56
Fuel Gauge
4LN21/6LN21
Output Panel Assembly
4LN28/6LN28
Muffler Elbow
4LN18/6LN18
Nut
4LN57/6LN57
Voltmeter
4LN56/6LN56
Fuel Gauge
4LN21/6LN21
Output Panel Assembly
4LN28/6LN28
Muffler Elbow
4LN18/6LN18
Nut
4LN57/6LN57
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