Hyster-Yale Lift Truck ERP040VTN36TE092

Transaxle removed from lift truck

Parking brake and traction motor removed from transaxle

Snap ring in brake cylinder removed

Pressurized air directed into service brake line port in cover to force cap out of cylinder

Spring recovered from beneath cap

Seal removed from the cap and cut in two to prevent accidental reuse

Sign off on the transaxle brake cylinder repair

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked

Damaged stud removed using adjustable grip pliers

Thread tap (size M14 x 1.5) run into stud hole to clean and repair any damaged threads

Threads tested with a thread plug gauge (size M14 x1.5 - 6H)

If threads are within specification, new stud installed using Stud Installation Tool

Tighten studs to 80 Nem (59 Ibf ft)

Drive tire reinstalled and lugs tightened to 170Nm

Warning: This procedure requires trained personnel with PPE!

Rear capscrew, washers, and vibration mount top removed from rear leg and counterweight

Step 2 repeated for opposite rear leg

Three capscrews removed from cowl and front leg

Step 5 repeated for opposite front leg

Nut, washers, front capscrew, and vibration mount top removed from front leg and frame

Step 7 repeated for opposite front leg

Overhead guard lifted using a lifting device

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked

If necessary, proceed with the following steps

Fill plug removed and fluid added

Amount of fluid added (in liters)

Check plug and fill plug replaced and tightened to 22 Nem

Warning: This procedure requires trained personnel with PPE!

Drive tire removed and lift truck frame blocked

Breather cap removed with a flat screwdriver

Breather ball forced out with compressed air

6mm thread tap installed into breather using a tap wrench

New breather positioned into housing by hand

Breather driven into housing using Breather Set Tool and a nylon faced hammer