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Startup Inspections

Startup Inspection outlines the checks and inspections to be performed during the startup process to ensure equipment readiness and operational efficiency.
Polytec
03/22/2024

Startup Inspections

Startup Inspection outlines the checks and inspections to be performed during the startup process to ensure equipment readiness and operational efficiency.

    Grease decanter

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    • Pass
    • Flag
    • Fail

    Decanter on

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    • Pass
    • Flag
    • Fail

    Turn the tap to the on position on the floor

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    • Pass
    • Flag
    • Fail

    When decanter is ready put decanter in automatic (approx 10 minutes)

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    • Pass
    • Flag
    • Fail

    Check RTO is running

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    • Pass
    • Flag
    • Fail

    Check oven burners have started and temperatures are set correctly.

    • Pass
    • Flag
    • Fail

    Check system tank levels

    • Pass
    • Flag
    • Fail

    Check Detac flow sensor is fluctuating. (Ensure they are spraying in the Primer booth for this check, as it will show 0 if they haven’t started spraying).

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    • Pass
    • Flag
    • Fail

    Check water temperature is climbing on the first tank (between 45-50)

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    • Pass
    • Flag
    • Fail

    Check Boiler House for no faults

    • Pass
    • Flag
    • Fail

    Booth humidity and temp

    • Pass
    • Flag
    • Fail

    AHU water drains

    • Pass
    • Flag
    • Fail

    Check all ABB drive units are not in fault. (On mez floor above maintenance area 10 in total.

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    • Pass
    • Flag
    • Fail

    Check paint plant screen for fault and rectify if required.

    • Pass
    • Flag
    • Fail

    Checks completed and findings accurately recorded.

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Source: Polytec (Community Member)

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