Quarry & Equipment Audit
Quarry & Equipment Audit is the systematic evaluation of quarry operations and equipment to ensure compliance with safety, environmental, and operational standards. Regular audits help identify risks, improve efficiency, and maintain regulatory compliance, reducing costly disruptions. This proactive approach enhances workplace safety, optimizes equipment performance, and supports sustainable quarry management.
Quarry & Equipment Audit
Quarry & Equipment Audit is the systematic evaluation of quarry operations and equipment to ensure compliance with safety, environmental, and operational standards. Regular audits help identify risks, improve efficiency, and maintain regulatory compliance, reducing costly disruptions. This proactive approach enhances workplace safety, optimizes equipment performance, and supports sustainable quarry management.
Procedure Max Score: 65
Auditor Names:
Responsible Manager/Supervisor for Follow-up:
Operator Controls
Are the operators filling out their AIS's or work permits correctly?
Are operators wearing the correct PPE for their area?
Are the operators doing and filling out the Pre-Op inspections correctly?
Have the operators been tasked trained and have a 5000-23 for the equipment they use?
Does the operator have a way to communicate hazards? (e.g. radio, hand held radio)
Are first aid cabinets being properly stocked
Are stationary fire extinguisher locations red?
Do the personnel in the area understand their role in an emergency involving fire?
Are all fire extinguishers' monthly inspections current and initialed?
Are fire extinguishers mounted correctly
Are eyewash and shower stations adequate and expiration tags legible?
Roadways & Berms
Are all roadways clear of debris?
Are all required traffic signs and traffic markers clearly visible and in place?
Are berms at an adiquite height for the equipment working in the area?
Are benches and highwall maintained and adiquit for the areas?
Are lighting levels adequate?
Are barricades and warning signs in place in all required areas requiring restricted access?
Are signs posted for any area where an entire building or area within the plant is "off limits"?
Are all required traffic signs and traffic markers clearly visible and in place?
Mobile Equipment
32A Powder Truck, 40A/40B/40C Cat Haul Truck, 42 Euclid, 44 Hitachi, 45 Hitachi, 47 Haul Truck, 59 Grader, 60 Cat Loader, 62 Cat Loader, 62K, Cat Loader, 06 Cat Loader, 69A Tamrock Drill, 70A Weiler Drill, 75/75A/75B Water Truck, 98 Drill, any other vehicles in the area.
Are all pre-operation inspections being completed on each shift prior to equipment being used?
Are the vehicle's brakes set and wheels chocked?
Is the cab/bed/tool boxes of the vehicle clean and free of trash, and parts, tools organized?
Is there any accumulation of flammable materials?
Are all fire extinguishers' monthly inspections current and initialed?
Are fire extinguishers mounted correctly
Are adequate handrails, midrails, and toe boards installed on elevated walkways and platforms?
Are all machine guards adequate for protecting personnel in place and properly secured?
Are seatbelts in good condition with no fraying?
Do seatbelts latch correctly?
Are all windows & mirrors clean and adjusted correctly for the operator?
Do all lights work correctly?
Does the backup alarm/horn work correctly and is loud enough for the surrounding noises?
Are ladders free of oil, grease, and other slipping hazards?
Housekeeping
Are restrooms cleaned and stocked with supplies?
Is the area free of debris such as rags, cans, hoses, tools, etc.?
Are hoses rolled up and slings and ladders stored properly?
Are designated walkways kept clear of debris and equipment?
Are designated storage areas clearly marked?
Are all roadways clear of debris?
Safety
Are machinery guards painted yellow?
Is equipment identified with numbers and, where necessary, with descriptions?
Piping: Does pipe label clearly indicate contents of line, direction, and hazard?
Piping: Are pipe lines marked frequently enough?
Are materials stacked on level areas capable of handling the weight of the items being stacked?
Are storage racks loaded beyond design capacity?
Are hazardous materials stored in approved containers and cabinets properly labeled?
Are all lighting fixtures secure and lenses and/or bulbs clear of dust and debris guarded to prevent shock or burn to employees?
Are all areas where health or safety hazards exist clearly marked?
Are warning signs readily visible, legible, and display the hazard & protective action required?
Are barricades and warning signs in place in all required areas requiring restricted access?
Are signs posted for any area where an entire building or area within the plant is "off limits"?
Have the appropriate employees affixed a personal lock to the power sources, valves, etc?
Have all energy sources been adequately addressed (e.g. blocking, chocking, relieving pressure)?
Did the employees follow all other requirements as outlined in the procedure?
Are the correct locks being used correctly for what they are guarding?
Are the cylinders properly secured?
Are hand tools in proper working order?
Are the handles of shovels, hoes, hammers, striking tools and similar tools made of wood or fiberglass, free of cracks and breaks and are faces smooth and clean? (No Tape Allowed)
Is there any accumulation of flammable materials?
Are all exits and access points to the fire escapes and fire fighting equipment clear of obstructions?
Are all signs clean and legible?
Do signs provide adequate information for hazards present?
Are energy sources controlled from loss (air leaks, natural gas, burners operating without need)?
Are eyewash and shower stations adequate and expiration tags legible?
Source: Gabbs - Premier Magnesia (Community Member)