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Battery Backup UPS Maintenance Preventive Maintenance

This preventive maintenance (PM) schedule is designed to ensure the reliable operation and longevity of a battery backup uninterruptible power supply (UPS) system. Regular maintenance helps prevent unexpected failures, extends the life of the batteries, and ensures the UPS is ready to provide backup power when needed.
ChampionX
09/24/2025

Battery Backup UPS Maintenance Preventive Maintenance

This preventive maintenance (PM) schedule is designed to ensure the reliable operation and longevity of a battery backup uninterruptible power supply (UPS) system. Regular maintenance helps prevent unexpected failures, extends the life of the batteries, and ensures the UPS is ready to provide backup power when needed.

    Date

    Work Permit #

    Frequency

    if the answer is "oneOf [Quarterly PM]"

    ns 1500m2 preventive maintenance

    This procedure outlines the steps for conducting preventive maintenance on the ns 1500m2 system using PowerChute Personal Edition. It includes running a self-test, evaluating results, interpreting test outcomes, setting up regular diagnostics, and managing battery settings.

    Running a Self-Test in PowerChute Personal Edition

    After the test, check PowerChute displays the results

    Post-Test Evaluation

    Verify the following after the test

    if the answer is "oneOf [Battery condition shows 'Good' or 'Passed',Runtime is consistent with your load,No error messages appear]"

    Upload screenshot

    Add or drag pictures

    Note any errors for further troubleshooting

    Interpreting Self-Test Results in PowerChute

    Interpret Battery Status

    Record Runtime Remaining

    Meter name
    Unit

    Enter Load Percentage

    Upload screenshot

    Add or drag pictures

    Setting Up Regular UPS Diagnostics

    Monthly Checklist

    Quarterly Checklist

    Battery Management in PowerChute

    Monitor and configure battery-related settings

    Visual Inspection:

    Inspect the UPS unit and surrounding area for any signs of damage, overheating, or debris.

    • Pass
    • Flag
    • Fail

    Check for bulging, cracked, or leaking batteries, which indicate a failure and require immediate replacement.

    • Pass
    • Flag
    • Fail

    Ensure all cables are securely connected and free from damage.

    • Pass
    • Flag
    • Fail

    Ensure there is proper ventilation around the UPS unit, and that air vents are clear of dust and obstructions.

    • Pass
    • Flag
    • Fail

    Check for bulging, cracked, or leaking batteries, which indicate a failure and require immediate replacement.

    • Pass
    • Flag
    • Fail

    Display & Alarms Check

    Environmental Check

    Ensure there is proper ventilation around the UPS unit, and that air vents are clear of dust and obstructions.

    • Pass
    • Flag
    • Fail

    Confirm the operating temperature is within the manufacturer's specified range. High temperatures can significantly reduce battery life.

    • Pass
    • Flag
    • Fail

    Display & Alarms Check:

    Verify the UPS display is showing normal operating status.

    • Pass
    • Flag
    • Fail

    Test any alarm functions to ensure they are working correctly.

    • Pass
    • Flag
    • Fail

    System Logs Review

    Review the UPS's internal event logs for any warnings, faults, or unusual events. This can help identify intermittent issues before they become critical.

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [Annual PM]"

    Visual Inspection:

    Check for bulging, cracked, or leaking batteries, which indicate a failure and require immediate replacement.

    • Pass
    • Flag
    • Fail

    Inspect the UPS unit and surrounding area for any signs of damage, overheating, or debris.

    • Pass
    • Flag
    • Fail

    Ensure all cables are securely connected and free from damage.

    • Pass
    • Flag
    • Fail

    Environmental Check

    Confirm the operating temperature is within the manufacturer's specified range. High temperatures can significantly reduce battery life.

    • Pass
    • Flag
    • Fail

    Ensure there is proper ventilation around the UPS unit, and that air vents are clear of dust and obstructions.

    • Pass
    • Flag
    • Fail

    Display & Alarms Check:

    Verify the UPS display is showing normal operating status.

    • Pass
    • Flag
    • Fail

    Test any alarm functions to ensure they are working correctly.

    • Pass
    • Flag
    • Fail

    System Logs Review:

    Review the UPS's internal event logs for any warnings, faults, or unusual events. This can help identify intermittent issues before they become critical.

    • Pass
    • Flag
    • Fail

    Battery Load Test:

    Perform a controlled discharge test of the batteries. This involves running the UPS on battery power for a short period with a connected load to confirm the batteries can hold a charge and provide the expected runtime.

    • Pass
    • Flag
    • Fail

    During the test, monitor the battery voltage to ensure it does not drop too quickly.

    • Pass
    • Flag
    • Fail

    Important Notes

    Safety First:

    Is the overall physical and environmental condition of the unit acceptable?

    • Yes
    • No
    • N / A
    if the answer is "oneOf [No]"

    Does the device pass inspecction?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [Yes,No,N/A]"

    Name of the inspector

    Signature of inspector

    Click here to sign

    ns 1500m2 preventive maintenance

    This procedure outlines the steps for conducting preventive maintenance on the ns 1500m2 system using PowerChute Personal Edition. It includes running a self-test, evaluating results, interpreting test outcomes, setting up regular diagnostics, and managing battery settings.

    Running a Self-Test in PowerChute Personal Edition

    After the test, check PowerChute displays the results

    Post-Test Evaluation

    Verify the following after the test

    if the answer is "oneOf [Battery condition shows 'Good' or 'Passed',Runtime is consistent with your load,No error messages appear]"

    Upload screenshot

    Add or drag pictures

    Note any errors for further troubleshooting

    Interpreting Self-Test Results in PowerChute

    Interpret Battery Status

    Record Runtime Remaining

    Meter name
    Unit

    Enter Load Percentage

    Upload screenshot

    Add or drag pictures

    Setting Up Regular UPS Diagnostics

    Monthly Checklist

    Quarterly Checklist

    Battery Management in PowerChute

    Monitor and configure battery-related settings

Source: ChampionX (Community Member)

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