MOP-019, Water Jet Daily Equipment Check, REV 0
This procedure explains in detail of how to do the daily check on the Water Jet Area.
MOP-019, Water Jet Daily Equipment Check, REV 0
This daily check verifies water jet system performance nozzle speed/pressure, hydraulic and water systems, temperatures, and safety features to ensure safe, accurate operation and prevent downtime.
Safety Dedication Section
This section is dedicated to Safety, PPE, any required permits, any hazards and SDS's/JSA's required to complete this task. Safety is Job #1 - If it can't be done safely, don't do it! Ensure all necessary permits and procedures are in place.
Permits Required.
Signing here implies that the Maintenance Employee has read and comprehends the safety section of this procedure.
Click here to sign
Procedure Documentation
This is a finalized and signed off copy of this procedure.
Tools/ Equipment Section
This section is dedicated to what tools, parts, fluids and so on that are required to complete this task.
Equipment Required.
Water Jet 1
Nozzle Speed > 720 RPM
Nozzle Speed
Meter name
Unit
Pressure
Meter name
Unit
Hours on the Machine
Meter name
Unit
Pressure > 38K PSI
Cabinet AC Temperature < 80 F
Cabinet AC Temperature In F
Meter name
Unit
Heat Exchanger Fluid Temp
Meter name
Unit
Heat Exchanger Temp > 65.5 F
Hydraulic Pump Pressure In Use > 2000 PSI
Hydraulic Pump Pressure #1
Meter name
Unit
Water Pressure > 100
Water Pressure
Meter name
Unit
Orifice Size < 15
Orifice Size
Meter name
Unit
Water Jet 2
Nozzle Speed > 720 RPM
Nozzle Speed
Meter name
Unit
Pressure
Meter name
Unit
Hours on the Machine
Meter name
Unit
Pressure > 38K PSI
Cabinet AC Temperature < 80 F
Cabinet AC Temperature In F
Meter name
Unit
Heat Exchanger Fluid Temp
Meter name
Unit
Heat Exchanger Temp > 65.5 F
Hydraulic Pump Pressure In Use > 2000 PSI
Hydraulic Pump Pressure #1
Meter name
Unit
Water Pressure > 100
Water Pressure
Meter name
Unit
Orifice Size < 15
Orifice Size
Meter name
Unit
Water Jet 3
Nozzle Speed > 720 RPM
Nozzle Speed
Meter name
Unit
Pressure
Meter name
Unit
Hours on the Machine
Meter name
Unit
Pressure > 38K PSI
Cabinet AC Temperature < 80 F
Cabinet AC Temperature In F
Meter name
Unit
Heat Exchanger Fluid Temp
Meter name
Unit
Heat Exchanger Temp > 65.5 F
Hydraulic Pump Pressure In Use > 2000 PSI
Hydraulic Pump Pressure #1
Meter name
Unit
Water Pressure > 100
Water Pressure
Meter name
Unit
Orifice Size < 15
Orifice Size
Meter name
Unit
AGB 7
Grit Barrell
Pressure < 75 PSI
Air Pressure
Meter name
Unit
Hours on the Machine
Meter name
Unit
Work Completion, Production Notification, Cleanup and Task Signoff
This section is dedicated to cleaning the area where you have worked, put away any tools that were needed for the task, have you removed any trash that is a product of the task being performed? Have all protective safety guards been reinstalled? Signing in this signature block means that the maintenance employee has cleaned all messes associated with the work, reinstalled all safety guards, stowed away all tools and ensures that the task is complete. Has the maintenance employee notified production that the work is finished and released back into service?
Signing here implies that the Maintenance Employee has read and comprehends the Work Completion, Cleanup and Task Signoff section of this procedure.
Click here to sign
Date.
Source: PGT - Ellisville (Community Member)
