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Weekly Unwinder Stand Inspection

This procedure outlines the required weekly inspection of the Erbatech Unwinder Stand to ensure all brake assemblies, rollers, pneumatic components, and sensors are functioning safely and correctly. It helps identify wear, damage, or misalignment early so the equipment can remain reliable, efficient, and ready for continuous production.
CWT Henry - Fernley, NV
11/27/2025

Weekly Unwinder Stand Inspection

This procedure outlines the required weekly inspection of the Erbatech Unwinder Stand to ensure all brake assemblies, rollers, pneumatic components, and sensors are functioning safely and correctly. It helps identify wear, damage, or misalignment early so the equipment can remain reliable, efficient, and ready for continuous production.

    Unwind Stand Brake Assemblies

    Inspect all 8 break assemblies in Unwind station

    Brake Assembly #1

    • IMG_0060.jpg
    • IMG_0062.jpg
    • IMG_0064.jpg

    All Brake fasteners present and marked?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Which Brake assemblies failed this check?

    All Brake hoses secured with no leaks?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Which Brake assemblies failed this check?

    All Brake gauges set between 4-6 bar?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Which Brake assemblies failed this check?

    All Brake Chucks unlock/lock smoothly?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Which Brake assemblies failed this check?

    Manually slide the idler break assembly back and forth. Is mothing smooth and consistent?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Explain issue and with which brake assembly

    Unwind Stand Rollers

    Inspect the winder rollers within the unwind stands

    • IMG_0071.jpg

    All rollers are in good health?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Indicate what damage was found

    All bearings are secure and functional

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Please indicate which bearing is failing or has failed

    Unwind Stand Pneumatic Checks

    Inspect the pneumatic components and hoses for issues

    • IMG_0065.jpg

    Are all fittings and hoses secure and not leaking?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Indicate what component failed

    Are all cylinders secure and connected?

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Indicate what component failed

    Unwind Stand I/O Checks

    Checking sensors and cabling

    Wave your hand across each sensor to make sure it flags via its led indicator

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Indicate which sensor failed and correct

    Are all Cylinder reed switch LEDs reading current state?

    • Yes
    • No
    • N / A
    if the answer is "oneOf [No]"

    Indicate which reed switch is the issue can correct

    Are IO block connections secured and lights illuminating?

    • Yes
    • No
    • N / A
    if the answer is "oneOf [No]"

    Indicate which block was found with issue can correct

    Are wire way trays covered and keeping all plumbed wires in?

    • Yes
    • No
    • N / A
    if the answer is "oneOf [No]"

    Indicate which tray is compromised and correct

    Inspect the two stand control module for any damaged buttons, switches or lights

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Indicate which component is damaged and repair

    Any comments or feedback about this PM?

Source: CWT Henry - Fernley, NV (Community Member)

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