Planned Maintenance PE 4000 & PE 4500 Series
Planned Maintenance is a proactive approach to maintenance that focuses on minimizing the downtime and costs associated with breakdowns. It involves identifying a maintenance challenge, such as reducing downtime or increasing the lifespan of your assets and equipment, and then anticipating, scheduling, and documenting the various tasks that help you reach your goal.
CoreXPartners
02/06/2024
Planned Maintenance PE 4000 & PE 4500 Series
Planned Maintenance is a proactive approach to maintenance that focuses on minimizing the downtime and costs associated with breakdowns. It involves identifying a maintenance challenge, such as reducing downtime or increasing the lifespan of your assets and equipment, and then anticipating, scheduling, and documenting the various tasks that help you reach your goal.
Date
Hour Meter Reading
Meter name
Unit
I. VISUAL INSPECTION
1. Oil Leaks
2. Control Arm & Handle
3. Grab Bar
4. Forks
5. Load Backrest
6. Platform Cushion
7. Battery Retainers
8. Tire & Wheel Conditions
Load Wheels, LH & RH
Caster Wheels & Adjustment
Drive Tire
9. Bent or Damaged Parts
10. Safety Labels/Decals & Serial Plate in Place
11. Lift Cylinder
12. Lift Linkages
13. Skid Adapter (Opt.)
14. Tape, String, etc. Around Drive Axle & Load Wheels
15. Battery Retainer Condition
16. Battery Cable Condition (Truck Side)
17. Battery Connector Condition (Truck Side)
18. Battery Spacers
19. Battery Disconnect Handle Condition (Truck Side)
II. CLEAN & LUBRICATE
1. Blow Off Truck
2. Blow Low Pressure Over Electrical Panel
3. Lubricate All Zerk Fittings
8. Coast Selector Linkage, Yoke Roller Bearing & Springs
III. HYDRAULIC SYSTEM
1. Fluid Level
2. Pump & Motor Mounting Secure
3. Motor Cable Connections
4. Blow Dust From Motor Brushes & Armature
5. Blow Brush Dust From Motor
6. Pump Operation
7. Hoses & Fittings
8. Leaks - Cylinder & Hydraulic Unit
9. Breather Cap
IV. DRIVE UNIT
1. Lubricant Level
2. Leaks
3. Motor Mounting Secure
4. Motor Cable Connections
5. Blow Dust From Brush & Armature (where applicable)
6. Blow Brush Dust From Motor
7. Mounting to Power Unit Secure
8. Motor Shield Secure
9. Rollers & Roller Race
V. POWER CABLES
1. Power Cable Conditions
2. Power Cable Connections
3. Resistor Connections
VI. CONTROL WIRING & SWITCHES
1. Wiring Conditions
2. Wiring Connections
3. Wiring Harness Connectors
4. Control Switches in Handle
5. Reversing Switch
6. Lift Limit Switch
7. Control Switches in Grab Bar
8. Pump Solenoid
9. Battery Retainer Switches
10. Brake Switch
VII. CONTACTOR PANEL
1. Line Contactor Tip Condition
VIII. BRAKES
1. Linkage
2. Adjustment
3. Shoes
4. Drums
5. Split Bushing Key
IX. STEERING
1. Drive Unit Rollers
X. FREEZER CONDITION TRUCKS
1. Heater Operation
2. Wiring Condition
XI. OPERATIONAL CHECK & TEST DRIVE
1. Horn
2. Power Disconnect
3. Brake Switch
4. Verify Brake Operation
5. Stopping Distance
6. Plugging
7. Lift/Lower Operation
8. Travel Speeds
9. Lift Limit Switch Operation
10. Directional Switch Operation
11. Reversing Button Operation
12. Manual Coast Operation
13. Battery Retainer Interlock Switch Operation (Opt.)
14. Load Backrest Operation
15. Travel Alarm (Opt.)
16. Verify Parking Brake Operation
17. QuickPick™ Operation
18. Quick Coast™ Audible & Visual Indicators
19. Quick Coast Operation
20. Operator Display/Indicator Lights
XII. CUSTOMER CARE
1. Wipe Off Truck
2. Clean Area
Comments
Authorized Signature
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Source: CoreXPartners (Community Member)