Extrusion Line Inspection Report
Routine maintenance of the extrusion line enhances operational efficiency, reduces equipment failure risks, and extends machinery lifespan.
ALMONA PLASTICS
10/01/2024
Extrusion Line Inspection Report
Routine maintenance of the extrusion line enhances operational efficiency, reduces equipment failure risks, and extends machinery lifespan.
DATE
EXTRUSION lINE
EXTRUDER
Barrel: Check for degree of wear and for damage.
if the answer is "oneOf [FLAG,FAIL]"
if the answer is "checked "
picture of damage
Add or drag pictures
Heater bands: Check the clamping screws
if the answer is "oneOf [FLAG,FAIL]"
if the answer is "checked "
picture of tightened clamps
Add or drag pictures
Thermo feeler: Check adjustment and clean
if the answer is "oneOf [FLAG,FAIL]"
if the answer is "checked "
picture of new thermofeeler change
Add or drag pictures
Screw: Check the condition and wear
if the answer is "oneOf [FLAG,FAIL]"
if the answer is "checked "
Picture of screw damage
Add or drag pictures
Barrel cooling: Check blower and cooling air ducts for fastening out cleanness.
if the answer is "noneOf [PASS]"
if blowers have an issue check if ok
if the answer is "oneOf [bearing is damaged ?]"
change bearing and install fan take picture of damaged bearing
Add or drag pictures
if the answer is "oneOf [winding is not ok ?]"
remove motor hand to enginner and take picture of damaged motor
Add or drag pictures
Water cooling: check flow rate and filters
if the answer is "noneOf [PASS]"
Operator's panel: clean or exchange the filter.
if the answer is "noneOf [PASS]"
Reduction gear: grease and visual check for oil and water leakage.
if the answer is "noneOf [PASS]"
Reduction gear: change oil.
if the answer is "noneOf [PASS]"
CHECK PUMPS BEARING WITH VIBRATION METER
if the answer is "noneOf [PASS]"
Electrical cabinet: clean and check for damage
if the answer is "noneOf [PASS]"
CLEAN AND TAKE PICTURE
Add or drag pictures
REMARKS
PICTURE AND VIDEO UPLOAD
Add or drag pictures
DIE HEAD
Heating bands: Check the clamping screws
if the answer is "noneOf [PASS]"
TIGHT CLAMPS AND TAKE PICTURE
Add or drag pictures
Thermo feeler: Check adjustment and clean
if the answer is "noneOf [PASS]"
CHANGE FEELER AND TAKE PICTURE
Add or drag pictures
Stud bolts and screws: ALL MUST BE COVERED WITH A PROTECTIVE GREASE
if the answer is "noneOf [PASS]"
APPLY GREASE AND TAKE PICTURE
Add or drag pictures
Electrical cabinet: clean and check for damage
if the answer is "noneOf [PASS]"
CLEAN CABINET AND TAKE PICTURE
Add or drag pictures
REMARKS
PICTURE AND VIDEO UPLOAD
Add or drag pictures
VACUUM AND COOLING TANKS
Water Filters: Clean
if the answer is "noneOf [PASS]"
CHOOSE THE CURRENT SITUATION
if the answer is "oneOf [FILTER DAMAGED ]"
CHANGE FILTER IF AVAILABLE AND MAKE WORKORDER IF NOT AND TAKE PICTURE
Add or drag pictures
if the answer is "oneOf [FILTER NOT CLEANED ]"
Water level feelers and heat-sensitive feeler to be cleaned
pumps: check for damage BEARING BY VIBRATION METER and clean
if the answer is "noneOf [PASS]"
CHANGE BEARING AND TAKE PICTURE
Add or drag pictures
Movement parts: grease
if the answer is "noneOf [PASS]"
GREASE AND TAKE PICTURE
Add or drag pictures
Electrical cabinet: clean and check for damage
if the answer is "noneOf [PASS]"
CLEAN AND TAKE PICTURE
Add or drag pictures
REMARKS
PICTURE AND VIDEO UPLOAD
Add or drag pictures
HAUL-OFF UNIT
Electrical cabinet: clean and check for damage
if the answer is "noneOf [PASS]"
CLEAN AND TAKE PICTURE
Add or drag pictures
Pneumatic system:
Check filter/lubricator oil level
if the answer is "noneOf [PASS]"
CHOOSE THE CURRENT ISSUE
if the answer is "oneOf [LUBRICATOR DAMAGED ]"
CHANGE IF HAVE SPARE OR MAKE WORK ORDER IF DON'T
Add or drag pictures
if the answer is "oneOf [LUBRICATOR HAVE NO OIL]"
FILL OIL AND TAKE PICTURE
Add or drag pictures
if the answer is "oneOf [LUBRICATOR PRESSURE IS ABOVE 6 BAR]"
ADJUST PRESSURE TO 6 BAR AND TAKE PICTURE
Add or drag pictures
Check the cleanliness of filter/ lubrication
if the answer is "noneOf [PASS]"
CLEAN AND TAKE PICTURE
Add or drag pictures
Check for the condensation water in lubrication filter and tank
Tracks:
Check slide guide wear
if the answer is "noneOf [PASS]"
APPLY GREASE AND TAKE PICTURE ( SHOW DAMAGE IF THERE'S ANY)
Add or drag pictures
caps cleanliness
if the answer is "noneOf [PASS]"
CLEAN AND TAKE PICTURE
Add or drag pictures
check chain tension
if the answer is "noneOf [PASS]"
ADJUST TIGHTENESS AND TAKE PICTURE
Add or drag pictures
Chain lubrication
if the answer is "noneOf [PASS]"
APPLY LUBRICATION AND TAKE PICTURE
Add or drag pictures
Check lower track height adjustment control lubrication.
if the answer is "noneOf [PASS]"
ADJUST HIGHT , LUBRICATE AND TAKE PICTURE
Add or drag pictures
REMARKS
PICTURE AND VIDEO UPLOAD
Add or drag pictures
CUTTING UNIT
Air HOSES: CHECK FOR LEAKAGES AND DAMAGED FITTINGS
if the answer is "noneOf [PASS]"
WHAT IS THE CURRENT ISSUE
if the answer is "oneOf [HOSE IS DAMAGED]"
CHANGE IF HAVE SPARE OR MAKE WORK ORDER IF DON'T
Add or drag pictures
if the answer is "oneOf [FITTINGS ARE DAMAGED ]"
CHANGE IF HAVE SPARE OR MAKE WORK ORDER IF DON'T
Add or drag pictures
Air filter: Drain condensate
if the answer is "noneOf [PASS]"
DRAIN , CLEAN AND TAKE PICTURE
Add or drag pictures
Lubricator: Check oil level and top up
if the answer is "noneOf [PASS]"
WHAT IS THE CURRENT ISSUE
if the answer is "oneOf [LUBRICATOR IS DAMAGED]"
CHANGE IF HAVE SPARE OR MAKE WORK ORDER IF DON'T
Add or drag pictures
if the answer is "oneOf [LUBRICATOR HAVE NO OIL]"
FILL OIL AND TAKE PICTURE
Add or drag pictures
if the answer is "oneOf [AIR PRESSURE IS NOT EQUAL TO 6 BAR]"
ADJUST PRESSURE TO 6 BAR AND TAKE PICTURE
Add or drag pictures
Air Tank: Drain condensation
if the answer is "noneOf [PASS]"
DRAIN , CLEAN , LUBRICATE AND TAKE PICTURE
Add or drag pictures
Running parts: Greasing
if the answer is "noneOf [PASS]"
GREASE AND TAKE PICTURE
Add or drag pictures
Electrical cabinet: clean and check for damage
if the answer is "noneOf [PASS]"
CLEAN AND TAKE PICTURE
Add or drag pictures
REMARKS
PICTURE AND VIDEO UPLOAD
Add or drag pictures
WINDER
Air HOSES: CHECK FOR LEAKAGES AND DAMAGED FITTINGS
if the answer is "noneOf [PASS]"
WHAT IS THE CURRENT ISSUE
if the answer is "oneOf [HOSE IS DAMAGED]"
CHANGE IF HAVE SPARE OR MAKE WORK ORDER IF DON'T
Add or drag pictures
if the answer is "oneOf [FITTINGS ARE DAMAGED ]"
CHANGE IF HAVE SPARE OR MAKE WORK ORDER IF DON'T
Add or drag pictures
Air filter: Drain condensate
if the answer is "noneOf [PASS]"
DRAIN , CLEAN AND TAKE PICTURE
Add or drag pictures
Lubricator: Check oil level and top up
if the answer is "noneOf [PASS]"
WHAT IS THE CURRENT ISSUE
if the answer is "oneOf [LUBRICATOR IS DAMAGED]"
CHANGE IF HAVE SPARE OR MAKE WORK ORDER IF DON'T
Add or drag pictures
if the answer is "oneOf [LUBRICATOR HAVE NO OIL]"
FILL OIL AND TAKE PICTURE
Add or drag pictures
if the answer is "oneOf [AIR PRESSURE IS NOT EQUAL TO 6 BAR]"
ADJUST PRESSURE TO 6 BAR AND TAKE PICTURE
Add or drag pictures
Air Tank: Drain condensation
if the answer is "noneOf [PASS]"
DRAIN , CLEAN , LUBRICATE AND TAKE PICTURE
Add or drag pictures
Running parts: Greasing
if the answer is "noneOf [PASS]"
GREASE AND TAKE PICTURE
Add or drag pictures
Electrical cabinet: clean and check for damage
if the answer is "noneOf [PASS]"
CLEAN AND TAKE PICTURE
Add or drag pictures
REMARKS
PICTURE AND VIDEO UPLOAD
Add or drag pictures
Source: ALMONA PLASTICS (Community Member)