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Annual EHS Biogas Plant Audit

This audit checklist is used to complete an annual EHS review of the biogas plant, covering emergency planning, first aid readiness, electrical safety, hazard communication, housekeeping, equipment safeguards, and training requirements. It helps confirm compliance and identify any gaps that need corrective action before they become risks.
Monarch- NOMO
02/18/2026

Annual EHS Biogas Plant Audit

This procedure outlines the steps for conducting an annual EHS audit of a biogas plant, covering emergency plans, first aid, electrical systems, exits, hazard communication, housekeeping, and equipment/tools. Each item is rated Pass, Flag, or Fail, with the auditor and supervisor names and audit date recorded at the end.

    Postings/Emergency Plans Inspection

    EHS Bulletin Board Postings present and current - Emergency Contacts, Emergency Action Plan, Environmental Spill Reporting, Emergency Escape Map, Fire Prevention Plan, OSHA 300A(Feb 1 - April 30), EHS Policy

    • Pass
    • Flag
    • Fail

    The Emergency Action Plan, Environmental Spill Reporting, Emergency Contacts, and Fire Prevention Plan have site-specific information added and is current.

    • Pass
    • Flag
    • Fail

    State Work Comp/Labor Law poster posted as required by the location

    • Pass
    • Flag
    • Fail

    Emergency Escape/Evacuation Plan/Maps match the exits, muster points, fire extinguisher, and e-stop locations

    • Pass
    • Flag
    • Fail

    Emergency Contact Signs posted and current

    • Pass
    • Flag
    • Fail

    Inspect Area 3000, 4000, 5000, & 1000 for safety warning signage posted, as needed

    All confined spaces identified with signage. Review the site and compare with sign ordering spreadsheet. If custom signs are needed for unique situations, review with EHS Manager to determine the needs.

    • Pass
    • Flag
    • Fail

    First Aid/Emergency Inspection

    Area 3000 First Aid kit/cabinet stocked with minimum inventory; no expired items

    • Pass
    • Flag
    • Fail

    "Satellite" First Aid Kits are available in company-owned or leased trucks

    • Pass
    • Flag
    • Fail

    Eye wash station clean, inspected, and working properly.

    This includes the faucet mount and tank-style. For faucet-mounts, the inspection should be captured in the Monthly EHS Plant Inspection, be clean, and working properly. Tank-style should be clean and full to the fill line with preservative and the site should have a work order to change out the preservative/water mix as required by the manufacturer.

    • Pass
    • Flag
    • Fail

    If applicable, ensure that tick borne illness kit items are present - premetherin, repellent safe for skin, and the tick removal kit.

    • Pass
    • Flag
    • Fail

    Fire extinguishers throughout the facility and in company trucks have current inspections and are charged, properly mounted, and accessible..

    • Pass
    • Flag
    • Fail

    Blood spill kits/CPR barrier present and in good condition.

    • Pass
    • Flag
    • Fail

    AED present, inspection current and in good working order

    • Pass
    • Flag
    • Fail

    Windsock(s) in a visible location and in good, working order

    • Pass
    • Flag
    • Fail

    Electrical Inspection

    Extension cords only used for temporary tasks, not for permanent power

    • Pass
    • Flag
    • Fail

    Electrical cords, including power tools, are free of splices and equipped with grounding prongs.

    • Pass
    • Flag
    • Fail

    Where run through walls or doors, electrical cords protected from damage

    • Pass
    • Flag
    • Fail

    Flexible electrical cord properly secured with approved means.

    • Pass
    • Flag
    • Fail

    Receptacles & switch outlets in good working order w/ covers and seals intact.

    • Pass
    • Flag
    • Fail

    Junction/box covers secure with seals in place and no open knockouts.

    • Pass
    • Flag
    • Fail

    Overhead lighting in offices and shop in good condition and secured to the ceiling with bulbs and globes intact

    • Pass
    • Flag
    • Fail

    External lighting in good condition and still intrinsically safe to prevent sparking or explosions

    • Pass
    • Flag
    • Fail

    36” clear space in front of electrical panels, covered, no storage on top

    • Pass
    • Flag
    • Fail

    Panel box cover is in good condition, latches secure, none missing and panel closed.

    • Pass
    • Flag
    • Fail

    All breaker panels have blanks in open slots

    • Pass
    • Flag
    • Fail

    Exits and Emergency Planning Inspection

    Exits are obvious (Ex. small room with one or two doors leading to exit) or clearly marked with one motion needed to exit.

    • Pass
    • Flag
    • Fail

    Exit routes are unblocked

    • Pass
    • Flag
    • Fail

    Primary Exit doors and man gates are free from locks & unblocked while employees are on site.

    • Pass
    • Flag
    • Fail

    Smoke alarm inspections completed for the month (Mx work order is sufficient verification)

    • Pass
    • Flag
    • Fail

    Site personnel present know where the location of the tornado shelter and muster point for fire are located.

    Applies to Roeslein employees, contractors, and visitors.

    • Pass
    • Flag
    • Fail

    Hazard Communication Inspection

    All containers containing chemicals are clearly labeled (product name, pictograms, hazards, manufacturer and emergency phone)

    • Pass
    • Flag
    • Fail

    Chemicals, medications etc. not stored with human food products.

    • Pass
    • Flag
    • Fail

    Chemical Inventory completed in the last 12 months.

    • Pass
    • Flag
    • Fail

    Pull at least one chemical and verify the SDS is available in the online SDS Finder.

    • Pass
    • Flag
    • Fail

    All chemical containers intact and in good condition.

    • Pass
    • Flag
    • Fail

    Housekeeping, Storage Inspection

    All areas free of trip or slip hazards.

    General walkways should be evaluated to ensure that general housekeeping items such as tools, cords or trash are not creating slip and trip hazards. Look at areas where employees regularly walk around the plant to ensure there aren't also engineered trip hazards, such as tubing going across a walking path. These may require discussion and review to determine whether there is a viable solution to remediate.

    • Pass
    • Flag
    • Fail

    No evidence of environmental spills which have not been addressed and reported in Velocity.

    • Pass
    • Flag
    • Fail

    All flammables stored properly - more than a total quantity of 25 gallons must be stored in a flammable cabinet.

    • Pass
    • Flag
    • Fail

    Office/employee break area are free of slip/ trip hazards

    • Pass
    • Flag
    • Fail

    Tools/supplies/equipment properly stored/ heavy objects stored on lower shelves

    • Pass
    • Flag
    • Fail

    All areas clean and orderly

    • Pass
    • Flag
    • Fail

    No items stored behind or in front of electrical conduit or water lines

    • Pass
    • Flag
    • Fail

    Are all ladders secured to the wall, if standing or hanging, to prevent falling and is the load rating visible?

    • Pass
    • Flag
    • Fail

    All compressed cylinders stored and secured safely.

    • Pass
    • Flag
    • Fail

    Equipment/Tools Inspection

    LOTO devices and locks are available, including proper color locks

    • Pass
    • Flag
    • Fail

    Ladders in safe, working condition - load rating legible, treads safe, hinges (if applicable) not bent and open safely

    • Pass
    • Flag
    • Fail

    PPE is available, in good condition, and stored properly, including hard hats, ATV helmets, 3M respirators, safety glasses, etc.

    Hard hats Boots Safety Glasses Goggles Gloves Respirators ATV Helmets

    • Pass
    • Flag
    • Fail

    Hand tools in good condition (not bent, altered, broken) and stored safety

    • Pass
    • Flag
    • Fail

    Fall protection equipment, including harnesses and lanyards are inspected & documented monthly.

    • Pass
    • Flag
    • Fail

    Are all mechanical systems, including power tools, with moving or rotating parts properly protected with correct guards?

    • Pass
    • Flag
    • Fail

    Portable fuel cans stored in approved metal safety cans?

    • Pass
    • Flag
    • Fail

    PIV/PIT's inspected before use and pre-trip inspection documented, if applicable?

    Ask if they have had any rented equipment - telehandlers, skid loaders, etc, in the last 12 months. If they have, there should be pre-trip inspection records available in Mx. If they own equipment, inspection records should be available in Mx.

    • Pass
    • Flag
    • Fail

    Blackline meters and equipment being used as required and calibration gas within the expiration date.

    Check usage in Blackline live. If gas present or they have been performing work alone, there should be usage logs. If winter and the plant is shut down, there may be days where they weren't out working in the field alone or around gas - take this into consideration.

    • Pass
    • Flag
    • Fail

    Life vests in safe working order, including inflation cartridge

    • Pass
    • Flag
    • Fail

    Spill kits stocked and ready for use

    • Pass
    • Flag
    • Fail

    Gas cylinder grabber tool present and discussions with employees indicate it is being used for moving compressed gas cylinders

    • Pass
    • Flag
    • Fail

    Training Requirements

    Monthly EHS Trainings are completed as required.

    • Pass
    • Flag
    • Fail

    Authorized trainings completed as required.

    Fall Protection Authorized LOTO Authorized Respirator Use Training Mobile Equipment Training - any equipment used Arc Flash CPR/First Aid/AED

    • Pass
    • Flag
    • Fail

    Emergency Fire and Severe Weather Drill completed in the last 12 months.

    • Pass
    • Flag
    • Fail

    Audit Details

    Name of Auditor

    Name of Plant Operations Supervisor or Ops Manager

    Date of Audit

Source: Monarch- NOMO (Community Member)

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