MP-NIVEL2-RETIFICA
The MP-NIVEL2-RETIFICA checklist is essential for ensuring equipment and process conditions are verified consistently and according to defined standards. It helps identify issues early, maintain quality and safety, and reduce the risk of rework or downtime. By standardizing inspections, the checklist supports reliable performance and operational efficiency.
MP-NIVEL2-RETIFICA
Procedure Max Score: 32
Before starting any maintenance activity, observe the S-IN-91012-X work instruction for using the LOTO blocking and signaling procedure
Physical condition and operation of the pressure gauges checked
Pressure switch adjustment performed
Physical condition of the oil filter evaluated
Oil level cleaning performed
Pressure of the accumulators evaluated
Operation of the hydraulic valve assembly evaluated
Physical condition of the hydraulic hoses evaluated
Physical condition of the hydraulic pipes and connections evaluated
Reservoir cleaning performed
Oil level of the reservoir completed
Presence of leaks checked
Mechanical coupling of the hydraulic pump evaluated
Physical condition of the hydraulic pump evaluated
Flow of the hydraulic system pump checked
Reservoir cleaning performed
Radiator cleaning performed
Operation of the cooling system evaluated
Soluble oil level completed
Presence of leaks checked
Mechanical coupling of the cooling pump evaluated
Physical condition of the cooling pump evaluated
Reservoir cleaning performed
Operation of the lubrication pump evaluated
Physical condition of the lubrication pump evaluated
Presence of leaks checked
Physical condition of the hoses checked
Physical condition of the distribution valves checked
Physical condition of the transmission belts evaluated
Functionality of the bearings and bearing housings evaluated
Grinding wheel / abrasives checked
Physical condition of the plate fixing screws checked
Physical condition of the counterpoint fixing screws checked
Physical condition of the grinding wheel fixing screws checked
Screws are in accordance with mechanical specification (Grade 5 - 3 stripes marked on the hexagon)
Tightening pressures of the fixing screws checked with torque wrench (Specification 25N.m)
Physical condition of the fairings evaluated
Physical condition of the S bars evaluated
Machine geometry checked (remove existing clearances)
Physical condition of manual drives evaluated
Physical condition of the fixing plate evaluated
Physical condition of the counterpoint evaluated
Presence of oil leaks external to the fairing and tray checked
Cleaning of electrical panels performed (external and internal)
Fixed terminals tightened
Tightening of internal components performed
Evaluation of the motor insulation system performed (Megagem)
Physical condition of cables and conduits checked
Physical condition of the buttons and switches evaluated
Physical condition of the motor fans evaluated
Working current of the motor measured (start and cycle)
Physical condition of the luminaires evaluated
Operation of the electrical system evaluated (circuit breakers, contactors, etc.)
Physical condition of the electrical busbar evaluated
Physical condition of the drive cables evaluated
Safety parameters of the trip devices adjusted (relays and circuit breakers)
Presence of leaks in hoses checked
Operation of the FRL system evaluated (Filter, Regulator and Lubricator)
Physical condition and operation of the pressure gauges checked
Physical condition and tightening of connections evaluated
Physical condition of the air guns evaluated (trigger, silencer, etc.)
Operation of the pneumatic cylinders evaluated
Operation of the valve system evaluated
Operation of the bi-manual system evaluated
Operation of the emergency buttons evaluated
Sensors, limits and door locks checked
Physical condition of the lock keys evaluated
Physical condition of the magnetic keys evaluated
Physical condition of the safety system electrical panel evaluated
Physical condition of the electrical cables and conduits of the system connection evaluated
Operation of the light curtains evaluated
Physical condition of the light curtains evaluated
Operation of the safety system evaluated
Mechanical protection of the grinding wheel evaluated
Mechanical protection of the machine evaluated
Existence of the electrical scheme checked
Measurement of the grinding wheel rotation performed with calibrated tachometer
Physical condition of the machine identification plate evaluated (machine number and specifications of maximum allowed rotations)
Physical condition of the lamps and signalers evaluated
Area Supervisor
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Operator
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Maintenance Supervisor
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Source: Eaton Enterprise Trial 2 (Community Member)
