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Doppelmayr CTEC - Weekly Inspection

This procedure outlines the weekly inspection and maintenance tasks for the Dipsy Quad. It includes steps for performing torque tests on brakes, cycling hydraulics, checking switch functions, verifying stopping distances, checking battery water levels, greasing guide sheaves, inspecting drop dogs, checking grip migration, riding the lift for visual inspection, and confirming bull wheel liner end gaps. Each section requires a signature and date to confirm completion.
Liberty Mountain - Lifts
01/09/2026

Doppelmayr CTEC - Weekly Inspection

This procedure outlines the weekly inspection and maintenance tasks for the Dipsy Quad. It includes steps for performing torque tests on brakes, cycling hydraulics, checking switch functions, verifying stopping distances, checking battery water levels, greasing guide sheaves, inspecting drop dogs, checking grip migration, riding the lift for visual inspection, and confirming bull wheel liner end gaps. Each section requires a signature and date to confirm completion.

    Lift Hours

    Meter name
    Unit

    Torque Test Brakes - 108 ftlbs.

    Install the torque test fixture and verify brakes hold in both directions. REMOVE THE FIXTURE before returning lift to service. Note any necessary adjustments or corrections made.

    Service Brake

    • Pass
    • Flag
    • Fail

    Emergency Brake

    • Pass
    • Flag
    • Fail

    Backstop

    • Pass
    • Flag
    • Fail

    EE initials & signature

    Click here to sign

    Date completed

    Cycle Hydraulics

    Fully retract cylinder then re-tension the lift - note measurements

    Carriage Position

    Meter name
    Unit

    Exposed Ram Length

    EE initials & signature

    Click here to sign

    Date completed

    Switch Function Test

    Verify switch functionality

    Cycle and verify the function of switches. Document any corrections or issues in MX work Order.

    EE initials & signature

    Click here to sign

    Date completed

    Stopping Distance

    Measure stopping distances on fast in feet (electronic displayed on drive or physical)

    Rope Speed

    Service Brake

    Meter name
    Unit

    Emergency Brake

    Meter name
    Unit

    EE initials & signature

    Click here to sign

    Date completed

    Battery Water Level Check

    If low, top off and document.

    Battery

    EE initials & signature

    Click here to sign

    Date completed

    Guide Sheave Maintenance

    Grease guide sheave and check alignment. If sheave is out of alignment - adjust and document.

    Grease Guide Sheave

    • Pass
    • Flag
    • Fail

    Check Alignment/Adjustment

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Corrective action taken

    EE initials & signature

    Click here to sign

    Date completed

    Drop Dogs Inspection

    Actuate drop dogs - Lube with Silicone Spray as needed

    Inspect Wand Wear

    Replace and document replacement if worn - charge part to WO.

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Notes/Corrective action taken

    Do the drop dogs function as designed?

    • Yes
    • No
    • N / A
    if the answer is "oneOf [No]"

    Notes/corrective action taken

    EE initials & signature

    Click here to sign

    Date completed

    Bullwheel Liner Gap Check

    Confirm bull wheel liner end gap is between 0.5-2" and no greater than 6"

    Bull wheel Liner End Gap

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Install 3’ plug if gap is greater than 6 inches.

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [PASS]"

    Measured tolerance and corrective action performed

    EE initials & signature

    Click here to sign

    Date completed

    APU Check

    Couple and run the APU for at least 1/2 a lap. Ensure fuel and all fluids are topped off and the APU is ready for operation. Note any concerns, issues, or repairs performed.

    APU Hours

    Meter name
    Unit

    APU Coolant Temperature

    Oil Pressure

    Fuel Level (%)

    EE initials & signature

    Click here to sign

    Date completed

    Grip Migration Check

    NO GRIPS ON TUCKS

    Distance grip has migrated from paint mark (ft.)

    Are the grips clear of tucks

    • Yes
    • No
    • N / A

    EE initials & signature

    Click here to sign

    Date completed

    Line Equipment Inspection

    Ride lift and visually inspect line equipment. Document and address any necessary corrective action.

    Lift line equipment

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Corrective action/adjustments

    EE initials & signature

    Click here to sign

    Date completed

    Weekly inspection notes

    Date (MM/DD/YY) - EE Initials - "corrective action/notes related to weekly inspection"

    Supporting content

    Add or drag pictures
Source: Liberty Mountain - Lifts (Community Member)

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