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KDX LOTO Procedure

This procedure outlines the Lockout/Tagout (LOTO) steps for safely servicing the KDX machine, ensuring all energy sources are properly isolated and verified before maintenance, and safely re-energizing the machine post-maintenance.
GC Packaging / Fanatics - Equipment Maintenance
03/27/2025

KDX LOTO Procedure

This procedure outlines the Lockout/Tagout (LOTO) steps for safely servicing the KDX machine, ensuring all energy sources are properly isolated and verified before maintenance, and safely re-energizing the machine post-maintenance.

    Section #1: Preparation

    Equipment Identification Information

    Section #2: Shutdown and Isolation

    Disconnect and isolate the energy sources of the KDX machine.

    Main Disconnect: E-1

    1. Alert those in the area that you will be securing the equipment to perform maintenance. 2. Move the disconnect lever from the On position to the Off position. 3. Attach a hasp to the disconnect lever. 4. Attach a lock to an open position on the hasp. 5. Attempt to start the equipment via the control panel.

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    Equipment Disconnect: E-2

    1. Alert those in the area that you will be securing the equipment to perform maintenance. 2. Turn the Rotary switch from the On position to the Off position. 3. Attach a hasp to the rotary switch. 4. Attach a lock to an open position on the hasp. 5. Attempt to start the equipment via the control panel.

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    Equipment Control Panel: E-3

    1. Alert those in the area that you will be securing the equipment to perform maintenance. 2. Turn the Rotary switch from the On position to the Off position. 3. Attach a hasp to the rotary switch. 4. Attach a lock to an open position on the hasp. 5. Attempt to start the equipment via the control panel.

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    Main Machine Air valve: A-1

    1. Alert those in the area that you will be securing the equipment to perform maintenance. 2. Turn the ball valve lever from the open to the closed position 3. Attach a Ball valve LOTO device over the ball valve. 4. Attach a hasp to the ball valve LOTO Device 4. Attach a lock to an open position on the hasp. 5. Attempt to Operate an air hose attached to the air manifold.

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    Main Breaker in H1B2: KME-1

    Note: Use this LOTO Point for the entire machine if needed. 1. Alert those in the area that you will be securing the equipment to perform maintenance. 2. Turn the electrical breaker switch from the On position to the Off position. 3. Attach a electrical breaker switch device. 4. Attach a lock to the electrical breaker switch device. 5. Attempt to start the equipment via the control panel.

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    Main Roller

    *Note 1* the main roller is hot at 200+ degrees, need to have a cool down period to avoid getting burned.

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    Hot Knife

    *Note 1* the main roller is hot at 200+ degrees, need to have a cool down period to avoid getting burned.

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    Section #3: Lockout Release

    Main Disconnect E-1

    1. Alert those in the area that you will be securing the equipment to perform maintenance. 2. Remove teh Lock from the hasp. 3. Remove the hasp from the disconnect lever. 4. Move the disconnect lever from the Off position to the On position.

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    Equipment Disconnect: E-2

    1. Remove the lock from the hasp 2. Remove the hasp from the rotary disconnect switch. 3. Rotary Disconnect Switch from the Off position to the On position

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    1. Remove the lock from the hasp 2. Remove the hasp from the rotary disconnect switch. 3. Rotary Disconnect Switch from the Off position to the On position

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    1. Remove the lock from the hasp. 2. Remove the hasp from the Ball valve LOTO device. 3. Remove the Ball Valve LOTO device from the Ball valve. 4. Turn the Ball valve lever from the closed to the open position. *5. Alert those in the area that maintenance is complete and you will be restarting the equipment.* (This is the last step unless the Main Breaker was used)

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    Note: Use this LOTO Point for the entire machine if needed. 1. Remove the lock from the electrical breaker switch device. 2. Remove the electrical breaker switch device. 3. Turn the breaker switches from the Off to the On position. *4. Alert those in the area that maintenance is complete and you will be restarting the equipment.* (This is the last step if the Main Breaker was used)

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Source: GC Packaging / Fanatics - Equipment Maintenance (Community Member)

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