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General • Inspections

Caterpillar D3K, D4K and D5K: Maintenance (Every 1000 Service Hours or 6 Months)

This procedure for every 2000 Service Hours or 6 Months gives you the list of what to inspect for your equipment's generator set vibration. It also gives you the list of the following areas that are susceptible to vibration damage.
MaintainX
08/10/2022

Caterpillar D3K, D4K and D5K: Maintenance (Every 1000 Service Hours or 6 Months)

This procedure for every 2000 Service Hours or 6 Months gives you the list of what to inspect for your equipment's generator set vibration. It also gives you the list of the following areas that are susceptible to vibration damage.

    Battery - Inspect

    Tighten the battery retainers on all batteries at every 1000 hour interval.

    Engine Valve Lash - Check

    For the correct procedure, refer to the appropriate Service Manual module for your machine's engine or consult your Caterpillar dealer.

    Note: A qualified mechanic should adjust the engine valve lash because special tools and training are required.

    Hydraulic System Oil Filter - Replace

    • Screenshot2021-02-05at10.56.52AM.png
    • Screenshot2021-02-05at11.02.24AM.png

    Illustration 179

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      • Screenshot2021-02-05at11.10.11AM.png
      • Screenshot2021-02-05at11.10.36AM.png

      Hydraulic System Oil Filter - Replace

      • Screenshot2021-02-05at12.25.06PM.png
      • Screenshot2021-02-05at12.28.42PM.png
      • Screenshot2021-02-05at12.29.03PM.png
      • Screenshot2021-02-05at12.29.26PM.png
      • Screenshot2021-02-05at12.29.49PM.png
      • Screenshot2021-02-05at12.30.12PM.png

      Rollover Protective Structure (ROPS) - Inspect

      Inspect the Rollover Protective Structure (ROPS) for bolts that are loose or damaged. Replace any damaged bolts and any missing bolts with original replacement parts only.

      Do not weld reinforcement plates to the ROPS in order to straighten the ROPS. Do not weld reinforcement plates to the ROPS in order to repair the ROPS.

      If the ROPS has any cracks in the welds, in the castings, or in any metal section, consult your Caterpillar dealer for repairs.

      Winch Oil Filter - Replace

      • Screenshot2021-02-05at12.34.19PM.png
    Source: MaintainX (Community Member)

    Please note that any procedure, checklist, or other document available in the MaintainX Global Procedure Library is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.