DAY SHIFT WALK THROUGH
This procedure provides a detailed checklist for the day shift walkthrough of plant utilities and refrigeration systems. It ensures all equipment—including boilers, chillers, compressors, and chemical systems—is operating within required parameters to maintain production and safety standards.
Fond Du Lac, WI
06/09/2025
DAY SHIFT WALK THROUGH
This procedure provides a detailed checklist for the day shift walkthrough of plant utilities and refrigeration systems. It ensures all equipment—including boilers, chillers, compressors, and chemical systems—is operating within required parameters to maintain production and safety standards.
CHECK TO SEE THAT FEED WATER PUMPS ARE RUNNING
CHECK DA TANK LEVEL AND THAT THE TEMPERATURE IS AT 220
BLOW DOWN BOILER NUMBER 1 FRONT MIDDLE AND BACK
BLOW DOWN BOILER NUMBER 2 FRONT MIDDLE AND BACK
BLOW DOWN CONDENSATE RETURN TANK 3 SECONDS
CHECK LEVELS ON AQUA AMMONIA AND WATER TECH CHEMICALS
CHECK AMMONIA COMPRESSORS 1-9 CLEEN SCREENS ON 1,2,3 CHECK OIL BOTTLES ON4,5,6,7,8, AND 9
CLEAN WATER TECH SCREEN AND CHECK CHEMICAL LEVELS
CHECK AND LOG INFORMATION ON CHLORINE DIOXIDE GENERATOR
CHECK REFRIGERATION CONTROL PANEL THAT EVERTHING IS RUNNING
COMPRESSOR COOLING LOOP BLOWDOWN
CHECK AIR COMPRESSORS ENGINE ROOM
CHECK AIR COMPRESSOR COOLING RECURCULATION PUMP
CHECK SUMP TANK AND PUMP IS IN WORKING ORDER
CKECK AIR DRYER ENGINE ROOM IS IN WORKING ORDER
CHECK CHILLER 1 IS AT 30 PSI
CHECK CHILLER 2 10-20 PSI
CHECK GARDNER DENVER BLOWER AND KAESER BLOWER OIL AND BELTS
CHECK GARDNER DENVER AIR COMPRESSOR IS IN STANBYE AND OIL IS GOOD
CHECK BOOSTER FAN DRIVES ARE RUNNING
CHECK AIR DRYER ABOVE GARDNER DENVER COMPRESSOR IS IN WORKING ORDER
CHECK BOTH SUMP PUMPS IN ENGINE ROOM BASEMENT ARE IN WORKING ORDER
CHECK PLANT WATER BOOSTER PUMPS ARE IN WORKING ORDER
CHECK CHILLER 4 IS 10 PSI - 12PSI
CHECK CHLORINE DIOXIDE IN PRE IS READING
CHECK 300 HP AIR COMPRESSOR AND SPX AIR DRYER IS IN WORKING ORDER
CHECK CHILLER 6 LEVEL SHOULD BE IN CENTER OF SIGHT GLASS
CHECK 80 SKID CHILLER GLYCOL FULL TO MARK ON GAGE
LECTOFERRIN CHILLER GLYCOL FULL TO MARK ON GAGE
CHECK CHLORINE DIOXIDE FOR FILTRATION IS READING
CHECK CHLORINE DIOXIDE FOR LACTOFERRIN IS READING .5
CHECK TVR CHILLER SHOULD BE 20 PSI ON SUCTION SIDE
CLEAN TWO SCREENS FOR TVR COOLING TOWER
CHECK CHILLER 5 IS 28-32 DEGREES AND TANK LEVEL UPSTAIRS SHOULD BE IN THE CENTER
SIGNATURE
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Source: Fond Du Lac, WI (Community Member)