ONE PRETIUM-MACHINE ASSESSMENT-PRODUCTION EQUIPMENT
This procedure provides a comprehensive machine and plant equipment assessment for Pretium production sites. It covers machine identification, safety systems, electrical, hydraulic, pneumatic, and auxiliary components, requiring inspection photos and Pass/Flag/Fail ratings. The goal is to document equipment condition, identify issues, and record necessary repairs or parts for resolution.
Pretium - HIL
09/17/2025
ONE PRETIUM-MACHINE ASSESSMENT-PRODUCTION EQUIPMENT
This procedure provides a comprehensive machine and plant equipment assessment for Pretium production sites. It covers machine identification, safety systems, electrical, hydraulic, pneumatic, and auxiliary components, requiring inspection photos and Pass/Flag/Fail ratings. The goal is to document equipment condition, identify issues, and record necessary repairs or parts for resolution.
PLANT AND MACHINE INFO
PLANT INFORMATION
PLANT LOCATION-STREET ADDRESS (EX. 123 PRETIUM DRIVE)
PLANT-CITY AND STATE
PLANT-ZIP CODE
PLANT-MANAGER
PLANT-MAINTENANCE MANAGER
PLANT-SAFETY SITE REPRESENTATIVE
PLANT-EMPLOYEE PERFORMING EVALUATION/ASSESSMENT.
MACHINE INFORMATION
MACHINE-MAKE (EX. AOKI, NESSEI)
MACHINE-MODEL (EX 650 EXH)
MACHINE-SERIAL NUMBER (N191027)
MACHINE-EQUIPMENT DESCRIPTION (UPLOAD MANUAL FILE HERE MAYBE, ASSET INFO AS WELL)???
MACHINE-LINE #
KEY STATIONS, ASSEMBLIES, AND AUXILIARY EQUIPMENT
CAVITATION-FULL CAVITATION OF MOLD
CAVITATION-ACTUAL CAVITATION OF MOLD RUNNING
DRY CYCLE-GOAL TIME
DRY CYCLE-ACTUAL CYCLE TIME RUNNING
INJECTION DELAY-GOAL TIME
INJECTION DELAY-ACTUAL INJECTION DELAY RUNNING
BLOW MOLD UNIT-TYPE, DESCRIPTION CONDITION
TYPE: (EX. ISBM, BM, IM)
CONDITION-GENERAL APPEARANCE
PROVIDE PHOTO
Add or drag pictures
GENERAL APPEARANCE OF MACHINE
SAFETY- GUARDING, SENSORS, E-STOPS, ETC.
ARE ALL SAFETY GUARDING AND COVERS IN PLACE? (MUST PROVIDE PHOTOS)
TEST ALL E-STOPS AND DOORS FOR FUNCTIONALITY
SAFETY DROP BAR IN PLACE (PROVIDE PHOTO)
LEXAN COVERS IN PLACE AND NOT BROKEN-(IF BROKEN REPLACE)
MACHINE MOVEMENTS- (SMOOTH AND NO BANGING)
HIGH PRESSURE AIR SYSTEM- (FUNICTIONING PROPERLY)
ELECTRICAL SYSTEMS-(INCLUDING SERVO DRIVE UPGRADES)
HMI-OPERATOR CONTROL STATION-INFO AND SOFTWARE
GENERAL CONDTION OF THE CONTROL CABINET? (PLS PROVIDE PHOTO)
HYDRAULICS
HYDRAULIC PUMP CONDITION-CAVITATING, ETC. (PROVIDE PHOTO)
HYDRAULIC VALVES-INTACT AND ALL COVER PLATES ARE IN PLACE AND SECURE.
HYDRAULIC VALVES- ANY LEAKING? (PROVIDE PHOTOS)
HYDRAULIC HOSES-ANY HOSE LEAKS? (PROVIDE PHOTO)
HYDRAULIC GAUGES-WORKING AND NOT LEAKING
PNEUMATICS
PNEMATIC CYLINDERS-ANY LEAKING AND ALL CUSHIONS ARE WORKING PROPERLY (PROVIDE PHOTO)
PNEUMATIC-AIR LINE CONDITION-LEAKS, SPLICED, KINKS, ETC.- (PROVIDE PHOTO)
PNEUMATIC VALVES- LEAKS, OVERRIDES MISSING (PROVIDE PHOTO)
MACHINE BASEMENT
MACHINE BASEMENT-ANY OIL IN THE BASEMENT OF THE MACHINE. (IF SO REMOVE OIL AND PROVIDE PHOTOS)
MACHINE BASEMENT-ANY BOTTLES FOUND IN THE BOTTOM OF THE MACHINE (IF SO PLEASE CLEAN OUT THE BOTTLES AND PROVIDE PHOTOS)
AUXILIARY EQUIPMENT-DRIER, WATER BOOSTER, COLOR UNIT.
DRIER-MAKE, MODEL
DRIER CONDITION-MISSING ANY SAFETY GUARDS OR COVERS (PROVIDE PHOTOS)
WATER BOOSTER-(IF APPLICIABLE)-MAKE AND MODEL
WATER BOOSTER-GENERAL APPEARNACE AND OPERATION. (PROVIDE PHOTOS)
COMMENTS AND SUMMARY (PROVIDE INFORMATION OF FOUND ISSUES AND REPAIRS/PARTS NEEDED TO RESOLVE THE ISSUES FOUND.
COMMENT SECTION
EMPLOYEE COMPLETING ASSESMENT
Click here to sign
Source: Pretium - HIL (Community Member)