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Daily Alleyway Inspections / Preventive Maintenance Tasks

Daily alleyway checks keep the processing support systems running safely and catch leaks or low chemical levels before they affect production.
Florida Beef Inc
03/05/2025

Daily Alleyway Inspections / Preventive Maintenance Tasks

This procedure covers the daily alleyway inspection and PM tasks across the Trolley Room, Hot Wash Room, Bromine Tanks, Spray Chill Room and Air Compressor Rooms, including checking pumps, hoses, water lines and hydraulic power packs for leaks and topping up hydraulic fluid. It also covers managing the chemical barrels and the lactic acid and bromine levels, switching valves and compressors, and checking the general alleyway and booster pumps.

    Check Blood Pump Wires/Hoses

    • Yes
    • No
    • N / A

    Open Overflow Valve

    • Pass
    • Flag
    • Fail

    Close valve to truck

    • Yes
    • No
    • N / A

    Remove empty barrels for Trolley Room

    • Pass
    • Flag
    • Fail

    Ensure full barrels are available for Trolley Room (No Carb NF and EZ Roll Plus)

    • Pass
    • Flag
    • Fail

    Check pumps for air leaks in Trolley Room

    • Pass
    • Flag
    • Fail

    Check lactic acid tote level in Hot Wash Room

    If over half pass, if around half, flag, if under fail

    • Pass
    • Flag
    • Fail

    Make Sure Lactic Pump is Off

    • Pass
    • Flag
    • Fail

    Inspect hydraulic power pack hoses in Hot Wash Room

    • Pass
    • Flag
    • Fail

    Refill hydraulic fluid in Hot Wash Room if necessary

    • Pass
    • Flag
    • Fail

    Inspect hot wash water lines in Hot Wash Room

    • Pass
    • Flag
    • Fail

    Turn off bromine in Bromine Tanks

    • Yes
    • No
    • N / A

    Check for tank fullness in Bromine Tanks

    • Pass
    • Flag
    • Fail

    Inspect Bromine Tanks for leaks

    • Pass
    • Flag
    • Fail

    Check hydraulic power pack hoses for leaks in Spray Chill Room

    • Pass
    • Flag
    • Fail

    Refill hydraulic fluid in Spray Chill Room if necessary

    • Pass
    • Flag
    • Fail

    Check water lines to spray chill system in Spray Chill Room

    • Pass
    • Flag
    • Fail

    Inspect pumps for leaks in Spray Chill Room

    • Pass
    • Flag
    • Fail

    Inspect Air Compressor Rooms for air leaks

    • Pass
    • Flag
    • Fail

    Turn off the main compressor in Air Compressor Rooms

    • Yes
    • No
    • N / A

    Turn on Sullivan Palatek compressor in Air Compressor Rooms

    • Yes
    • No
    • N / A

    Check Fab power pack for leaks in Air Compressor Rooms

    • Pass
    • Flag
    • Fail

    Refill hydraulic fluid in Air Compressor Rooms if necessary

    • Pass
    • Flag
    • Fail

    Check for trash, debris, leaks, and any anomalies in General Alleyway

    • Pass
    • Flag
    • Fail

    Inspect and ensure proper operation of Booster Pumps

    • Pass
    • Flag
    • Fail
Source: Florida Beef Inc (Community Member)

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