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Manufacturing / Industrial • Inspections

LPG Forklift Inspection

This procedure is used to inspect an LPG forklift so damage, leaks, fluid problems, and faulty safety systems are found and corrected before it is used.
SAI Advanced Power Solutions
03/09/2026

LPG Forklift Inspection

This procedure outlines the inspection of an LPG (propane) forklift to confirm it is safe to operate. It guides the inspector through recording the serial number and date, then checking the dash alarms, battery cables, belts, hydraulic lines, electrical harnesses, engine oil, a test lap, brakes, horn, gauges, hydraulic fluid, forks and mast, lights, overhead guard, seat belt, tires, radiator, and fuel tank and supply line.

    Serial Number

    Date Inspected

    Check Dash and Controllers for Alarms or Flashing Lights

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue:

    Check battery cables for signs of damage, fraying, corrosion, or scorching

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue:

    Check belts for signs of damage/tearing

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue:

    Check all hydraulic lines for leaks or damage

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue:

    Check all electric cables/harnesses for damage, cuts, fraying, or scorching

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Check Engine Oil Level

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Conduct test lap - check for acceleration and steering

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue:

    Check brakes - Parking & Wheels

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue:

    Inspect Horn - Audible Test

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Check Cluster Gauge for warning lights

    if the answer is "oneOf [Warning light illuminated]"

    Describe issue

    Check Hydraulic Fluid Reservoir

    if the answer is "oneOf [Fluid Needed,Empty]"

    Visually Inspect Forks and Mast for damage, rust, corrosion

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Raise forks all the way up - visually inspect for damage or stoppage

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Inspect Side Shift (if present)

    • Pass
    • Flag
    • Fail

    Inspect Front Lights for Operation

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Inspect Rear and Cabin Lights for Operation

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Inspect Overhead guard and cage for damage

    • Pass
    • Flag
    • Fail

    Inspect Seat Belt for smooth operation

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Inspect Tires for Damage, Wear, Tear

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Which wheels need replaced?

    Inspect Radiator for Fluid Level and Operation

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe Issue

    Any unusual noises, leaks, or damage during inspection?

    if the answer is "oneOf [No]"

    Describe the noise, leak, or damage

    Inspect Fuel Tank and Supply Line for leaks and odor

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [FLAG,FAIL]"

    Describe issue

Source: SAI Advanced Power Solutions (Community Member)

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