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Copy - Daily Critical Reliability Inspection

This procedure includes daily inspection of boilers, compressed air system, wash alley chemical system, water supply, water softeners and meter reading.
059 Las Vegas NV
09/13/2023

Copy - Daily Critical Reliability Inspection

This procedure includes daily inspection of boilers, compressed air system, wash alley chemical system, water supply, water softeners and meter reading.

    Boilers

    Boiler Pressure gauge reading (PSI)

    Meter name
    Unit

    Boiler Exhaust stack temperature (Must not exceed 475F)

    Meter name
    Unit

    Blowdown the bottom of the boiler.

    • Pass
    • Flag
    • Fail

    Verify the surface blowdown controller is properly maintaining conductivity. Control range is between 4,000 and 5,000 microsiemens per centimeter (µS/cm)

    ATTACH PICTURE OF CONTROLLER DISPLAY

    • Pass
    • Flag
    • Fail

    Verify that daily boiler chemistry tests are being performed

    ATTACH PICTURE OF DAILY LOG

    • Pass
    • Flag
    • Fail

    Inspect boiler feedwater pumps for leaks and proper operation

    • Pass
    • Flag
    • Fail

    Record boiler feedwater tank temperature. Must be between 180-200F.

    Test low water cutoff alarms on the boiler. The boiler must alarm properly to pass this section.

    ATTACH PICTURE OF THE HARTFORD BOILER DAILY TAG

    • Pass
    • Flag
    • Fail

    Check the levels in boiler feedwater chemical drums. 3/4 empty or below is a flag condition.

    • Pass
    • Flag
    • Fail

    Check condition of flame on boiler #1 during high fire. Must be mostly blue with yellow tips on the flame.

    • Pass
    • Flag
    • Fail

    Compressed Air System

    Air compressor #1 pressure reading (100-115 psi)

    Air compressor #1 Air-end temperature reading. Must be below 195F.

    Compressor 1 Hours

    Compressor 2 Hours

    Air compressor #2 pressure reading (100-115 psi)

    Air compressor #2 air-end temperature reading.

    Verify the compressed air dryer is working properly. Test the blowdown valve.

    • Pass
    • Flag
    • Fail

    Inspect air receiver tanks for water leaks, air leaks and corrosion. Test the automatic drain valve.

    • Pass
    • Flag
    • Fail

    Check compressor oil level to verify it's within range.

    • Pass
    • Flag
    • Fail

    Wash Alley Chemical System

    Check the level of each chemical barrel in the wash alley. 3/4 empty and below must be flagged.

    • Pass
    • Flag
    • Fail

    Inspect the chemical injection system for air leaks, water leaks and chemical leaks.

    • Pass
    • Flag
    • Fail

    Water Supply

    Inspect wash alley transfer pumps for water leaks.

    • Pass
    • Flag
    • Fail

    Inspect heat reclaimer pumps for water/oil leaks.

    • Pass
    • Flag
    • Fail

    Inspect DAF recirculation pump for water leaks.

    • Pass
    • Flag
    • Fail

    Inspect EQ system transfer pumps for water leaks.

    • Pass
    • Flag
    • Fail

    Inspect heat reclaimer system for water/air leaks.

    • Pass
    • Flag
    • Fail

    Inspect the KEMCO water control system integrity.

    • Pass
    • Flag
    • Fail

    Record the temperature of tempered water shown on the KEMCO control panel. (70-110F)

    Record the temperature of HOT WATER shown on the Ludell control panel located on the hot water heater. (140-160F)

    Verify the EQ system is running, and tank blower is constantly running.

    • Pass
    • Flag
    • Fail

    Verify the wastewater pit blowers are running correctly, and air filters are not clogged.

    • Pass
    • Flag
    • Fail

    Verify the DAF mixers are running properly

    • Pass
    • Flag
    • Fail

    Verify the Wastewater Log is being filled out appropriately.

    • Pass
    • Flag
    • Fail

    Verify the wash alley trench is being cleaned regularly. Report any messes or pit doors being left open.

    • Pass
    • Flag
    • Fail

    Water Softeners

    Main softeners both have salt in the brine tank

    • Pass
    • Flag
    • Fail

    Inspect both softeners for water leaks

    • Pass
    • Flag
    • Fail

    Verify both brine tank fill valves are working correctly. Water should not be above float valve.

    • Pass
    • Flag
    • Fail

    Meter Readings

    Natural gas meter reading

    Meter name
    Unit

    Electric meter reading

    Meter name
    Unit

    City water #1 reading

    Meter name
    Unit

    City water #2 reading

    Meter name
    Unit
Source: 059 Las Vegas NV (Community Member)

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