General • Inspections

(Universal) Daily Boiler Inspection

Inspect boiler and system components for proper function.

Ergon - Lubbock 14842

06/29/2023

(Universal) Daily Boiler Inspection

Inspect boiler and system components for proper function.

Boiler

Boiler Name

Visual Linkage Inspection

Pass
Flag
Fail

Check Water Level (Sight Glass)

Pass
Flag
Fail

Steam Pressure of Boiler (PSI)

Regulated Gas Train Pressure (Inches of Water Column)

Stack Temperature (Fahrenheit)

Flame inspection

Pass
Flag
Fail

Clear Stack Emission

Emission at boiler stack should be clear. Otherwise immediately shutdown boiler and call CMx or Local Vendor

Pass
Flag
Fail

Test Low Water Cut off on Boiler

Pass
Flag
Fail

Performed Bottom Blow Down?

Yes
No
N / A

Feed Water Tank

Feed Water Pump Pressure (PSI)

Check Water Level on Make-Up Tank

Pass
Flag
Fail

Make-Up Water Tank Temperature (Atmospheric 170F-210F) (DA 225F-235F))

DA Tank Pressure (3PSI-10PSI)

Boiler Sample

Conductivity (2500-4500)

Meter name

Unit

Hardness

Softener (<5ppm)

Meter name

Unit

Boiler Sample (<5ppm)

Meter name

Unit

Operator On Duty

Comments

Files/Pictures

Add or drag pictures

Instructions

Continued safe operation of a boiler depends on regular maintenance and testing of the boiler and its operating and protective controls. The tests and checks outlined above are designed to determine whether or not the boiler and controls are in good operating condition

Low Water Cutoff Test - Slowly open bottom column drain while boiler is operating. Observe level in sight glass. Burner should shutoff before level in slight glass is out of view. Otherwise the test failed and call CMx or local vendor ASAP. If the boiler is equipped with 2 columns, then repeat procedure on 2nd column.

Should any check or test include that the device being tested or observed is not in good operating condition it should be repaired immediately. Record repairs or changes under the "Comments" so that a complete record will be available for review at any time.

Water Test Kits available through Garratt Callahan #1948238 6P11FCE- Conductivity/PH Meter #1102022 Basic Boiler Test Kit #1507130 GC Phosphonate Test Kit See replacement kits below

#1101001 Phenolphthalein indicator #1101010 Acid Starch Powder #1101036 Sulfite Titrant 1 to 6 ppm #1102009 Total Alk Indicator #1102008 Alk. Low Indicator #1101000 Alk. High Indicator #1101035 Hardness Buffer #1942631 Hardness Indicator Powder #1101032 Hardness Indicator Low #1101018 Hardness indicator High #1462100 Stannus Chloride #1101052 Molybdate reagent 60ml #1339027 Molybdate Reagent 1 L

Source: Ergon - Lubbock 14842 (Community Member)