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General • Inspections

Hyster H40-60XT (A380) Warehouse Forklift Maintenance Schedule: Every 2000 Hours or 1 Year

Use this recommended maintenance checklist for the for inspection, lubrication, and maintenance for your lift truck. The service intervals are given in both operating hours recorded on the lift truck hour meter, and in calendar time. Use the interval that occurs first.
MaintainX
10/07/2022

Hyster H40-60XT (A380) Warehouse Forklift Maintenance Schedule: Every 2000 Hours or 1 Year

Use this recommended maintenance checklist for the for inspection, lubrication, and maintenance for your lift truck. The service intervals are given in both operating hours recorded on the lift truck hour meter, and in calendar time. Use the interval that occurs first.

    Legends: X=Check C=Change L=Lubricate CIL=Check Indicator Light during operation

    SERVICE BRAKES

    Quantity or Procedure.

    DIFFERENTIAL AND DRIVE AXLE OIL

    Quantity or Procedure.

    TRANSMISSION OIL

    Quantity or Procedure.

    TRANSMISSION OIL FILTER

    Quantity or Procedure.

    HYDRAULIC OIL RETURN FILTER

    Quantity or Procedure.

    HYDRAULIC TANK BREATHER

    Quantity or Procedure.

    AIR FILTER

    Quantity or Procedure.

    PCV Valve PSI Engine

    Quantity or Procedure.

    TIMING Yanmar 2.6L Engine

    Quantity or Procedure.

    TIMING Yanmar 3.3L Engine

    Quantity or Procedure.

    FUEL INJECTORS Yanmar Diesel Engine

    Quantity or Procedure.

    COOLING SYSTEM Yanmar Engine

    Quantity or Procedure.

    FORKS

    Quantity or Procedure.

    MAST Sideshift Carriage (Upper and Lower Bearing Strips)

    Quantity or Procedure.

    BRAKE FLUID Master Cylinder

    Quantity or Procedure.

    DRIVE AXLE Wheel Bearings

    Quantity or Procedure.

    STEERING AXLE Wheel Bearings

    Quantity or Procedure.

    INSPECT ENGINE VACUUM AND FUEL LINES AND FITTINGS

    INSPECT LOCK-OFF FOR LEAKS AND ENSURE LOCK-OFF CLOSING

    TEST LPG/GAS REGULATOR PRESSURE

    CHECK AIR INDUCTION SYSTEM FOR LEAKS

    CHECK MANIFOLD FOR VACUUM LEAKS

    CHECK THROTTLE SHAFT FOR STICKING

    CHECK INJECTORS AND RAILS FOR LEAKS

    INSPECT EXHAUST MANIFOLD AND PIPING FOR LEAKS

Source: MaintainX (Community Member)

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