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Copy - M - Mechanical Inspection - Mech - Riblet EPU

This procedure outlines the monthly inspection tasks for Riblet style ski lifts, ensuring all components are checked and maintained for optimal performance and safety.
Hidden Valley - MO - Lifts
01/16/2026

Copy - M - Mechanical Inspection - Mech - Riblet EPU

This procedure outlines the monthly inspection tasks for Riblet style ski lifts, ensuring all components are checked and maintained for optimal performance and safety.

    Drive Sheave Inspection

    Primary Gearbox Inspection

    EPU Run

    Run EPU for 30 minutes coupled to lift per ANSI B77.1-2022 3.3.2.4.3

    Enter the start and end time of the EPU run.

    Meter Reading at End of Run (rounded UP to nearest whole number)

    Meter name
    Unit

    Carrier Inspection and Maintenance

    Tower and Line Inspection

    Return Sheave Inspection

    Tension Terminal Inspection

    Fire Extinguisher Inspection

    Fire extinguisher checks

    Final Inspection

    Notes:

    Are both stations free of any employee or guest safety hazards?

    • Yes
    • No
    • N / A

    Record lift hour meter reading

    Meter name
    Unit

    I acknowledge that all inspections have been completed and meet all applicable standards

    Click here to sign

    Copy - M - Electrical Inspection - Elec - Riblet

    This procedure outlines the steps for conducting a monthly electrical inspection of various components including the motor room, terminals, control cabinets, towers, and associated equipment. It ensures the proper functioning and safety of electrical systems by verifying the operation of lights, heaters, phones, and screens, as well as inspecting wiring and checking voltages.

    Lift Safeties

    Overspeed Safeties

    Test the lift 110% overspeed safety

    • Pass
    • Flag
    • Fail

    Rollback Safeties

    Test the following: A-B Rollback Reversing Switch

    • Pass
    • Flag
    • Fail

    Drive Safeties

    Test available electric motor drive safeties. These may include phase loss, armature overcurrent, armature overvoltage, field loss, feedback loss, motor overspeed.

    • Pass
    • Flag
    • Fail

    Drive Motor Room Inspection

    Check that the terminal lights and heaters are in working condition.

    Motor Room Controls

    Perform a general inspection of electrical lift components in the motor room and terminal. This may include the following items: If equipped, verify that the HMI screen is operational. Verify that the PLC battery condition light is off. If on, flag and replace battery. Inspect low voltage controls cabinet for loose/broken components, proper operation of fans, cleanliness, presence of drawings, etc. Check control boxes for loose/broken buttons, missing panduit covers, loose/damaged wiring, worn labels and cleanliness. Check safety switches, pushbuttons, etc. for proper functioning, loose wires, worn wires, loose components, wear, and corrosion.

    • Pass
    • Flag
    • Fail

    Commline

    Inspect commline entrance points to terminal

    • Pass
    • Flag
    • Fail

    Braking System

    General inspection of brake system electronics. Inspect brake pump motor for excessive oil and dirt buildup, worn brushes. Check for correct operation of pump and motor. Check that wire connections, wires, and switches are securely fastened and in acceptable condition.

    • Pass
    • Flag
    • Fail

    Electric Motor Inspection

    Inspect the electric motor, while running, for abnormal bearing noise or vibration. If this is a DC motor, look for excessive sparking/arcing on the commutator.

    • Pass
    • Flag
    • Fail

    Select Drive Motor Type

    if the answer is "oneOf [AC]"

    M - AC Motor Inspection - Elec - All

    Monthly inspection of AC motor.

    Safety

    Ensure the following items have been completed before proceeding.

    Verify that the appropriate PPE is being used.

    Verify that the motor drive has been de-energized and is locked-out. This includes motor heaters if equipped.

    Motor Exterior

    Check Motor Heater

    If applicable, verify that electrical connections are tight and conductors are in acceptable condition.

    • Pass
    • Flag
    • Fail

    Check Motor Housing

    Verify that the motor housing is free of excessive dirt, dust, and grease deposits.

    • Pass
    • Flag
    • Fail

    Motor Greasing

    If applicable record the hour meter reading or date on which the motor was greased.

    if the answer is "oneOf [Hours]"

    Motor Greased at:

    Meter name
    Unit
    if the answer is "oneOf [Date]"

    Motor Greased on:

    Post Maintenance Check

    Tool Check

    Verify that all tools are removed from the motor.

    • Pass
    • Flag
    • Fail

    Motor Covers

    Reinstall all cover panels.

    • Pass
    • Flag
    • Fail

    Remove lock-out.

    • Pass
    • Flag
    • Fail
    if the answer is "oneOf [DC]"

    M - DC Motor Inspection - Elec - All

    Monthly inspection of DC motor internal components. Reference material is from Helwig Carbon's Brush Pocket Guide. https://www.helwigcarbon.com/wp-content/uploads/2025/07/2025-Carbon-Brush-Pocket-Guide-single-pages.pdf

    Safety

    Ensure the following items have been completed before proceeding.

    Verify that the appropriate PPE is being used.

    Verify that the motor drive has been de-energized and is locked-out. This includes motor heaters if equipped.

    Motor Interior

    Motor Interior

    Inspect the interior of the motor for excessive dust and grease deposits. Use electrical motor cleaner and lint free (t-shirt) rag to clean carbon, dust, and grease deposits. Do not use motor cleaner on the commutator surface. Look for anything unusual. Verify that all fasteners are tight.

    • Pass
    • Flag
    • Fail

    Commutator

    Check motor commutator bars for uniformity, burning, slag, carbon buildup, etc. If there is a questionable condition, flag and attach a photo. Fail if there is an unacceptable condition and attach a photo. Leave a note on this field describing the condition. Use attached documents for reference.

    • CommSurfaceConditions.png
    • Screenshot2025-10-14144146.png
    • Screenshot2025-10-14144211.png
    • Screenshot2025-10-14144228.png
    • Screenshot2025-10-14144242.png
    • Pass
    • Flag
    • Fail

    Brush Bar Ring

    Check that brush holders are securely attached to the ring. You should not be able to wiggle the brush holders or bars by hand. Remove excessive carbon buildup with a clean lint-free (t-shirt) rag.

    • Pass
    • Flag
    • Fail

    Carbon Brush Inspection

    Visually inspect the carbon brushes without removing them from their holders. Check that brush terminals are securely connected and that the shunt wires are not burned or damaged. Brushes in the same row should be of similar length. If any appear excessively uneven or too short, remove and measure them to confirm. For brushes with bevels, measure along the long side. If a brush has a red top, include the pad in the measurement. Refer to the attached documents for guidance. Replace any brushes that are at or below minimum length with suitable spares. Installed brushes must be properly seated on the commutator and match the length of others in the same row.

    • Screenshot2025-10-14143828.png
    • Screenshot2025-10-14143904.png
    • Pass
    • Flag
    • Fail

    Motor Exterior

    Check Motor Heater

    Verify that electrical connections are tight and conductors are in acceptable condition.

    • Pass
    • Flag
    • Fail

    Check Motor Fan Filter

    Verify that the filter is present and in acceptable condition. Check that all fasteners are secure.

    • Pass
    • Flag
    • Fail

    Motor Greasing

    If applicable record the date and time on which the motor was greased.

    Post Maintenance Check

    Brush Springs

    Double check that all brush springs are in place and that the brushes are correctly seated.

    • Pass
    • Flag
    • Fail

    Tool Check

    Verify that all tools (light, ruler, wrenches) are removed from motor.

    • Pass
    • Flag
    • Fail

    Motor Covers

    Reinstall all cover panels.

    • Pass
    • Flag
    • Fail

    Remove lock-out.

    • Pass
    • Flag
    • Fail

    Battery Chargers

    Verify that all battery chargers are functioning properly. Check that leads are securely fastened to both the batteries and charger.

    • Pass
    • Flag
    • Fail

    Drive Station Control Voltage

    Measure and record the control voltage in the motor room.

    Meter name
    Unit

    Check APU control voltage.

    Make the appropriate selection for this lift's configuration.

    if the answer is "oneOf [EPU Only]"

    EPU Control Voltage

    Record the Evacuation Power Unit battery voltage.

    Meter name
    Unit
    if the answer is "oneOf [APU and EPU]"

    APU Control Voltage

    Record the Auxiliary Power Unit battery voltage.

    Meter name
    Unit

    EPU Control Voltage

    Record the Evacuation Power Unit battery voltage.

    Meter name
    Unit

    Drive Station Lift Shack Inspection

    Operator Controls

    Perform a general inspection of electrical lift components. This may include the following items: If equipped, verify that the HMI screen is operational. Inspect low voltage controls cabinet for loose/broken components, proper operation of fans, cleanliness, presence of drawings, etc. Check control boxes for loose/broken buttons, missing panduit covers, loose/damaged wiring, worn labels and cleanliness. Check safety switches, pushbuttons, etc. for proper functioning, loose wires, worn wires, loose components, wear, and corrosion.

    • Pass
    • Flag
    • Fail

    Check that the lift house lights and heaters are in working condition.

    Verify area phones and sound powered phones are working and in good condition.

    Return Station and Lift Shack Inspection

    Operator Controls

    Perform a general inspection of electrical lift components. This may include the following items: If equipped, verify that the HMI screen is operational. Inspect low voltage controls cabinet for loose/broken components, proper operation of fans, cleanliness, presence of drawings, etc. Check control boxes for loose/broken buttons, missing panduit covers, loose/damaged wiring, worn labels and cleanliness. Check safety switches, pushbuttons, etc. for proper functioning, loose wires, worn wires, loose components, wear, and corrosion.

    • Pass
    • Flag
    • Fail

    Check that the lift house lights and heaters are in working condition.

    Verify area phones and sound powered phones are working and in good condition.

    Lift Line

    Tower Inspection

    Visually inspect all tower wiring while riding the lift both uphill and downhill. Check for the correct position and attachment of all derail detection circuit devices and cable position sensors. Look for and correct any loose wiring that may come in contact with sheaves or carriers. Flag or fail if an unsatisfactory condition exists.

    • Pass
    • Flag
    • Fail

    Final Inspection Procedure - All

    To be added to the bottom of every global procedure

    Notes:

    Are all stations free of any employee or guest safety hazards?

    • Yes
    • No
    • N / A

    Record lift hour meter reading

    Meter name
    Unit
    if the answer is "> 0 "

    Hour Meter Reading

    Verify that you have selected the correct meter, and that the hour meter reading is the current value.

    • Pass
    • Flag
    • Fail

    Copy - M - Brake Torque Test - Mech - Riblet

    This procedure outlines the monthly Brake Torque Testing and inspection.

    Brakes Inspection

    Torque Test all brakes using approved brake testing procedure and testing values

    Service Brake

    Torque test Service Brake

    if the answer is "oneOf [Pass]"

    Torque test Value

    Meter name
    Unit
    if the answer is "oneOf [Fail]"

    What action was taken

    if the answer is "oneOf [Other]"

    Torque Test Value after

    Meter name
    Unit
    if the answer is "oneOf [Brake adjusted]"

    Torque Test Value after adjustment

    Meter name
    Unit

    Drive Train Backstop Brake

    Torque test Drive Train Backstop Brake

    if the answer is "oneOf [Fail]"

    What Action was taken

    if the answer is "oneOf [Pass]"

    Torque Test Value

    Meter name
    Unit

    Rollback Device(TRB) Brake

    Torque Text Rollback device (TRB) Brake

    if the answer is "oneOf [Fail]"

    What action was taken

    if the answer is "oneOf [Brake Adjusted]"

    Torque Test Value after adjustment

    Meter name
    Unit
    if the answer is "oneOf [Other]"

    Torque Test Value after

    Meter name
    Unit
    if the answer is "oneOf [Pass]"

    Torque Test Value

    Meter name
    Unit

    Measure the Rope travel in inches after pull

    Drive Sheave Brake

    Torque Test Drive sheave brake

    if the answer is "oneOf [Fail]"

    What action was taken

    if the answer is "oneOf [Other]"

    Torque Test Value after

    Meter name
    Unit
    if the answer is "oneOf [Adjusted Brake]"

    Torque Test Value after adjustment

    Meter name
    Unit
    if the answer is "oneOf [Pass]"

    Torque Test Value

    Meter name
    Unit

    Measure the Rope Travel in inches after pull

    Record the set time of brake in seconds

    Meter Reading

    Record lift hour meter reading

    Meter name
    Unit

    Tech Signature

    I acknowledge that all brake settings meet all applicable standards at this time

    Click here to sign
Source: Hidden Valley - MO - Lifts (Community Member)

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