Monthly PM Up-Ender Tack-up One

Hydraulic System Checklist

• Check hydraulic fluid level and condition

• Inspect hydraulic hoses, fittings, and lines for leaks or wear

• Inspect hydraulic cylinders for leaks, scoring, or drift

• Inspect valves and manifolds for loose fittings or seepage

• Check reservoir breather and caps

Hydraulic System Inspection

• Pass
• Flag
• Fail

Hydraulic System Notes

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Up‑Ender Mechanism & Structure Checklist

• Inspect up‑ender frame and weldments for cracks or damage

• Check pivot points, pins, and bushings for wear

• Verify smooth up‑end and return motion

• Inspect mechanical stops and alignment guides

• Lubricate pivot points and bearings as required

Up‑Ender Mechanism & Structure Inspection

• Pass
• Flag
• Fail

Up‑Ender Mechanism & Structure Notes

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Magnet Rollers Checklist

• Inspect magnet rollers for physical damage or excessive wear

• Check roller rotation for smooth, binding‑free movement

• Clean metal fines and debris from roller surfaces

Magnet Rollers Inspection

• Pass
• Flag
• Fail

Magnet Rollers Notes

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Conveyor Rollers, Chains & Guides Checklist

• Inspect conveyor rollers for wear and proper alignment

• Check chains, sprockets, for tension and wear

• Inspect guides and side rails for looseness or damage

• Verify smooth material movement through the up‑ender

• Lubricate chains and bearings as required

Conveyor Rollers, Chains & Guides Inspection

• Pass
• Flag
• Fail

Conveyor Rollers, Chains & Guides Notes

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Electric Drive Motors & Gearboxes Checklist

• Inspect motor mounting bolts and brackets

• Check motors for abnormal noise, heat, or vibration

• Check couplings and shafts for alignment

• Inspect fan covers and cooling vents

Electric Drive Motors & Gearboxes Inspection

• Pass
• Flag
• Fail

Electric Drive Motors & Gearboxes Notes

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Electrical System & Controls Checklist

• Inspect control panels for dust, moisture, or heat damage

• Check wiring, conduit, and junction boxes

• Verify contactors, relays, and drives show no fault indicators

• Test limit switches, proximity sensors, and photo eyes

• Verify selector switches, buttons, and indicators on control console

• Inspect grounding and bonding connections

Electrical System & Controls Inspection

• Pass
• Flag
• Fail

Electrical System & Controls Notes

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Lubrication & Housekeeping Checklist

• Verify lubrication points are serviced

• Clean excess oil or grease buildup

• Inspect floor anchoring and surrounding area condition

Lubrication & Housekeeping Inspection

• Pass
• Flag
• Fail

Lubrication & Housekeeping Notes

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Final Functional Check & Documentation Checklist

• Remove Lockout/Tagout devices

• Run conveyor and up‑ender through full cycle (no load)

• Verify smooth operation

• Check for alarms, leaks, or abnormal conditions

• Document adjustments

Final Functional Check & Documentation Notes

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