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ETX 513/515 Electric Transverse Seat with Telescopic Forks 50 Hours/Weekly

The ETX 513/515 Electric Transverse Seat with Telescopic Forks 50 Hours/Weekly form focuses on breaks. The inspection checklist is sub-divided according to its parts to ensure your equipment is safe to use and gives quality performance all the time.

MaintainX

04/26/2021

ETX 513/515 Electric Transverse Seat with Telescopic Forks 50 Hours/Weekly

1.1.1.1 Standard equipment

Brakes

Test the function of the brakes

WARNING! Accident risk while braking The truck’s brake pattern depends largely on the ground conditions. uThe driver must be aware of floor conditions and take them into account when braking. uBrake with care to prevent the load from slipping.

The truck can brake in four ways:

with the coasting brake

with the brake pedal

with the reversing brake

with the deadman button

Braking with the coasting brake

Procedure

Do not apply the accelerator pedal (20) while travelling.

The accelerator pedal (20) reverts to the neutral position.

The truck brakes via the traction controller.

Braking with the brake pedal

Procedure

Press down on the brake pedal (19) until you reach the required deceleration.

The truck decelerates depending on the position of the brake pedal (19).

Braking with the reversing brake

Procedure

During travel, set the travel direction switch (105) to the opposite direction.

The truck brakes regeneratively via the traction controller until it starts to move in the opposite direction. This method reduces energy consumption.

Energy is recovered, which is controlled by the traction current controller.

Braking with the dead man button

Procedure

During travel, take your foot off the deadman button (18).

This method of braking only acts as a parking brake and not as a service brake.

The truck brakes to a halt.

Hydraulic operations

All hydraulic operations are controlled by a sturdy, maintenance-free AC motor with no wear parts and with a fanged low emission gear pump.

Oil is distributed via magnetic switch valves. The varying oil requirements are controlled by the speed of the motor.

During a lowering operation the hydraulic pump drives the motor which then acts as a generator. The energy recovered in this way is fed into the battery (regenerative lowering).

Extremely torsion-resistant mast for high residual capacities and minimal mast sway.

Lubricate the load chains.

Clean the running faces in the mast sections and apply grease.

Note: ATTENTION! RISK OF FALLING!

Correct the hydraulic oil level.

CAUTION! The hydraulic oil is pressurised during operation and is a hazard to health and to the environment.

Do not touch pressurised hydraulic lines.

Dispose of used oil in accordance with regulations. Store used oil safely until it can be disposed of in accordance with regulations.

Do not spill hydraulic oil.

Spilled fluids must be removed immediately with an appropriate bonding agent.

The bonding agent / consumable mixture must be disposed of in accordance with regulations.

Observe national regulations when handling hydraulic oil.

Wear safety gloves when handling hydraulic oil.

Prevent hydraulic oil from coming into contact with hot motor parts.

Do not smoke when handling hydraulic oil.

Avoid contact and digestion. If you swallow oil do not induce vomiting but call for a doctor immediately.

Seek fresh air after breathing in oil fumes or vapors.

If oil has come into contact with your skin, rinse your skin with water.

If oil has come into contact with your eyes, rinse them with water and call for a doctor immediately.

Replace oil-soaked clothing and shoes immediately.

Clean and lubricate the gear racks.

1.1.1.2 Optional equipment

JH personal protection system

System components

Clean the front screens of the PPS laser scanner.

Telescopic forks

Hydraulic operations

WARNING!

Loss of truck stability

When the telescopic forks are extended and the load exceeds the weights specified on the capacity plate, there is a risk of the industrial truck tipping over.

When the telescopic forks are extended, do not lift any loads that exceed the weights specified on the capacity plate, see page 46.

WARNING!

A faulty attachment can be hazardous

Check the attachment daily for external signs of damage or defects. Faulty attachments can cause the load to fall.

Report any defects immediately to your supervisor.

Tag out and decommission a faulty lift truck.

Only return the truck to service when you have identified and rectified the fault.

Maintenance intervals are specified in the section Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement, see page 359.

Telescopic fork description

Telescopic forks are used to achieve a greater stacking depth (single telescopic forks) or double deep storage (double telescopic forks).

Clean and lubricate the attachment.

Aisle recognition

System components

Clean the magnetic switch

light switch for aisle recognition.

Load sensing

Hydraulic operations

Clean the sensors.

Telescopic table

Hydraulic operations

Clean and lubricate the attachment.

WARNING! Risk of accidents during lifting and lowering

Other people can be injured in the truck's hazardous area. The hazardous area is defined as the area in which people are at risk from the truck movement, the load handler, attachments etc. This also includes areas which can be reached by falling loads or

Apart from the operator (in the normal operating position) there should be no other people in the truck's hazardous area.

Instruct other people to move out of the hazardous area of the industrial truck.

Stop working with the truck if people do not leave the hazardous area.

The truck must be prevented from being used by unauthorised people if people do not leave the hazardous area despite the warning.

Only carry loads that have been secured and positioned in accordance with regulations.

Use suitable protection measure to prevent parts of the load from tipping or falling down.

Never exceed the maximum loads specified on the capacity chart.

Never stand underneath a raised load handler.

Do not stand on the load handler.

Do not lift other people on the load handler.

Never reach or climb into moving truck parts.

The driver must not leave the operator position when the attachment is raised.

Do not climb onto parts of the building or other trucks.

Swivel traverse frame

Hydraulic operations

Clean and lubricate the attachment.

Electrical heating

Chassis/structure

Clean the heater.

Lead-acid battery, international

Power supply

Correct the battery acid level using demineralised water.

Lead-acid battery

Power supply

Correct the battery acid level using demineralised water.

1.1.2 Inspection contents

1.1.2.1 Standard equipment

The following points must be checked:

Electrical system

Warning and safety devices are in accordance with the operating instructions

Function of display and controls

The function of the emergency disconnect and for damage

Electrostatic discharge strap or chain is present and for damage

Power supply

Battery and battery components for damage

The function and secure seating of the battery connector and for damage

Travel

Wheels for wear and damage

Chassis/structure

Industrial truck for damage and leaks

Labels

legible
complete
plausible

Doors and/or covers for damage

Protective mechanism against trapping and shearing and is free of dirt and damage

present
secure
functions correctly

The secure seating of the overhead guard and/or the cab for damage

Hydraulic operations

The function of the hydraulic system

The forks or load handler for wear and damage

1.1.2.2 Optional equipment

The following points must be checked:

Mast bracing

Hydraulic operations

To ensure that the mast bracing is secure and check for damage

Rail guidance

Travel

The rail guidance for wear and damage

Fork adjuster

Hydraulic operations

The function of the fork positioner and for damage

Work lights

Electrical system

The function of the lighting and for damage

Support columns / Tilt safety devices

Chassis/structure

Supports/tilt safety devices are present and for damage

Restraint system

Chassis/structure

The function of the driver's seat restraint system and for damage

Optional equipment

Chassis/structure

The function of optional equipment such as :

mirrors

storage compartments

grips

windscreen wipers

washing systems

and for damage

Strobe light / beacon

Electrical system

Strobe light/warning beacon for function and damage

W&S on-board charger

Battery charger

The current collector contacts for wear and damage

The mains plug and mains cable for damage

The current collectors and bus bar feed for damage

Lead-acid battery, international

Power supply

Battery and battery components for damage

Battery cable connections are secure

Lead-acid battery

Power supply

Battery cable connections are secure

Source: Jungheinrich

Please note that any procedure, checklist, or other document available in the MaintainX Global Procedure Library is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.

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