Annual Inspection and Preventative Maintenance Procedure for a Gas-Powered Golf Cart

Equipment and Materials Needed:

• 1. Basic tool kit (wrench set, screwdrivers, pliers)

• 2. Cleaning supplies (rags, brushes, degreaser)

• 3. Lubricants (grease, oil)

• 4. Replacement parts (filters, spark plugs, belts, as needed)

• 5. Tire pressure gauge

• 6. Multimeter for electrical checks

• 7. Battery hydrometer

• 8. Safety equipment (gloves, goggles)

1. Initial Preparation:

• • Ensure the golf cart is on a flat, stable surface.

• • Apply parking brake and turn off the ignition.

• • Remove the key and ensure the cart is in a secure state to prevent accidental starting.

• • Wear appropriate safety gear.

2. Exterior Inspection:

• • Check for any visible damage to the body and frame.

• • Ensure tires are in good condition, check for tread wear, and measure tire pressure, adjusting as necessary.

• • Inspect wheels and wheel bearings for damage or excessive wear.

• • Verify that all lights and indicators function correctly.

3. Engine and Mechanical Systems:

• • Check engine oil level and quality. Change oil and replace the oil filter if necessary.

• • Inspect the air filter and replace if dirty.

• • Examine fuel lines, fuel filter, and connections for leaks or damage. Replace as needed.

• • Check the spark plug for wear and replace if necessary.

• • Inspect belts for wear and tension, adjust or replace as needed.

4. Battery and Electrical System:

• • Inspect the battery terminals for corrosion. Clean and tighten connections as required.

• • Test battery voltage and specific gravity using a multimeter and hydrometer.

• • Ensure all wiring is intact, secure, and free of corrosion.

• • Check the operation of the starter/generator.

5. Brakes and Suspension:

• • Check brake pads for wear and replace if thickness is below minimum specification.

• • Inspect brake lines and connections for leaks.

• • Ensure brake fluid is at the correct level; top up if necessary.

• • Test brake functionality for proper stopping action.

• • Inspect suspension components for wear or damage. Look for signs of leakage in shock absorbers.

6. Steering and Control Systems:

• • Test steering for responsiveness and absence of excessive play.

• • Inspect steering linkage and tie rod ends for looseness or damage.

• • Check accelerator and brake pedals for proper operation.

7. Lubrication:

• • Lubricate all necessary points, including wheel bearings, steering system, and suspension components.

8. Cleaning:

• • Clean the cart thoroughly, including under the seat and engine compartment.

• • Inspect for any unnoticed leaks or damage during cleaning.

9. Final Inspection and Test Drive:

• • Conduct a final inspection to ensure no tools or loose parts are left in or around the cart.

• • Start the engine and listen for any unusual noises.

• • Perform a test drive to check overall cart performance, ensuring smooth operation of steering, brakes, and engine.

• Record all maintenance activities, including date, any replaced parts, and observations.

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