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Solar & Forklift Battery Charging Area Inspection

From checking the tires, forks, and electrical safety devices to making sure the battery is charged before use, a detailed preventive maintenance checklist is key to ensuring the safety of forklift operators and preventing damage or costly repairs.
Safety - Castell Howell Foods
08/12/2024

Solar & Forklift Battery Charging Area Inspection

From checking the tires, forks, and electrical safety devices to making sure the battery is charged before use, a detailed preventive maintenance checklist is key to ensuring the safety of forklift operators and preventing damage or costly repairs.
Procedure Max Score: 32

    (1) Area is clean, free of debris, and properly organized

    • Pass
    • Flag
    • Fail

    (1) Comment

    (2) Access to the charging area is restricted to authorised personnel only

    • Pass
    • Flag
    • Fail

    (2) Comment

    (3) Area is well-lit, particularly around electrical panels and charging stations

    • Pass
    • Flag
    • Fail

    (3) Comment

    (4) Cables are not frayed, damaged, or exposed

    • Pass
    • Flag
    • Fail

    (4) Comment

    (5) All charging stations and electrical equipment are properly grounded

    • Pass
    • Flag
    • Fail

    (5) Comment

    (6) Electrical control panels are accessible, properly labelled, and secure

    • Pass
    • Flag
    • Fail

    (6) Comment

    (7) Emergency isolation switches are easily accessible and clearly marked

    • Pass
    • Flag
    • Fail

    (7) Comment

    (8) Charging stations are in good condition and all equipment is functioning correctly

    • Pass
    • Flag
    • Fail

    (8) Comment

    (9) Adequate ventilation to prevent overheating

    • Pass
    • Flag
    • Fail

    (9) Comment

    (10) Area is equipped with temperature monitoring systems

    • Pass
    • Flag
    • Fail

    (10) Comment

    (11) Fire extinguishers are available, clearly marked, and regularly inspected

    • Pass
    • Flag
    • Fail

    (11) Comment

    (12) Clear instructions for emergency shutdowns are posted

    • Pass
    • Flag
    • Fail

    (12) Comment

    (13) Spill kits are available and staff know how to use them

    • Pass
    • Flag
    • Fail

    (13) Comment

    (14) First aid kits are stocked and accessible

    • Pass
    • Flag
    • Fail

    (14) Comment

    (15) Regular inspections are carried out and documented for all charging equipment and infrastructure

    • Pass
    • Flag
    • Fail

    (15) Comment

    (16) Maintenance logs are up to date and all repairs and inspections are properly recorded

    • Pass
    • Flag
    • Fail

    (16) Comment

    (17) Charging area is clean, well-organized, and free from any obstacles

    • Pass
    • Flag
    • Fail

    (17) Comment

    (18) Warning signs are clearly visible to all employees

    • Pass
    • Flag
    • Fail

    (18) Comment

    (19) Area is well-lit, especially during evening or night shifts

    • Pass
    • Flag
    • Fail

    (19) Comment

    (20) Forklift batteries show no signs of damage, corrosion, or leakage

    • Pass
    • Flag
    • Fail

    (20) Comment

    (21) Chargers are in good working order, with no exposed wires or signs of wear

    • Pass
    • Flag
    • Fail

    (21) Comment

    (22) Charging area is well-ventilated to prevent the buildup of hydrogen gas

    • Pass
    • Flag
    • Fail

    (19) Comment

    (23) Availability of spill containment measures such as acid-resistant flooring, spill trays, and neutralizing agents

    • Pass
    • Flag
    • Fail

    (23) Comment

    (24) Appropriate PPE is available and in good condition

    • Pass
    • Flag
    • Fail

    (24) Comment

    (25) Eye wash stations are nearby, accessible, and functioning properly

    • Pass
    • Flag
    • Fail

    (25) Comment

    (26) Suitable fire extinguishers are available and personnel are trained in their use

    • Pass
    • Flag
    • Fail

    (26) Comment

    (27) Emergency procedures are posted and employees are familiar with them

    • Pass
    • Flag
    • Fail

    (27) Comment

    (28) Emergency eyewash and shower stations are available and regularly tested

    • Pass
    • Flag
    • Fail

    (28) Comment

    (29) Spill kits are available for dealing with electrolyte spills and staff are trained in their use

    • Pass
    • Flag
    • Fail

    (29) Comment

    (30) Emergency contact numbers are prominently displayed and up to date

    • Pass
    • Flag
    • Fail

    (30) Comment

    (31) Regular inspections are carried out on charging stations and batteries

    • Pass
    • Flag
    • Fail

    (31) Comment

    (32) Batteries are properly maintained, including regular water level checks and cleaning of terminals

    • Pass
    • Flag
    • Fail

    (32) Comment

    Further Comments / Recommendations

    Date of Inspection

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Source: Safety - Castell Howell Foods (Community Member)

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