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JLG | Scissor Lifts 25RTS - Preparation and Inspection

Pre inspection checklists are proven to help prevent issues with your Scissor Lifts. Proper inspections will always lead to better quality of the life of your equipment and reduce costs.
MaintainX
10/12/2022

JLG | Scissor Lifts 25RTS - Preparation and Inspection

Pre inspection checklists are proven to help prevent issues with your Scissor Lifts. Proper inspections will always lead to better quality of the life of your equipment and reduce costs.

    GENERAL

    This section provides the necessary information needed by those personnel that are responsible to place the machine in operation readiness, and lists checks that are performed prior to use of the machine. It is important that the information contained in this section be read and understood before any attempt is made to operate the machine. Ensure that all the necessary inspections have been completed successfully before placing the machine into service. These procedures will aid in obtaining maximum service

      IMPORTANT: SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CONTROL OVER THE FIELD INSPECTION AND MAINTENANCE, SAFETY IS THE RESPONSIBILITY OF THE OWNER/OPERATOR.

        PREPARATION FOR USE

        DELIVERY AND PERIODIC INSPECTION

        NOTE: This machine requires periodic safety and maintenance inspections by a JLG Dealer. A decal on the frame provides a place to record (stamp) inspection dates. Check decal and notify dealer if inspection is overdue.

          An annual inspection shall be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by person(s) certified as a mechanic on the specific make and model of the aerial platform.

            The following checklist provides a systematic inspection to assist in detecting defective, damaged, or improperly installed parts. The checklist denotes the items to be inspected and conditions to examine.

              Frequent inspection shall be performed every 3 months or 150 hours whichever comes first, or more often when required by environment, severity, and frequency of usage.

                Handrail Assemblies

                Properly installed; no loose or missing parts; no visible damage.

                • Pass
                • Flag
                • Fail

                Platform Assembly

                No visible damage; free of dirt and debris

                • Pass
                • Flag
                • Fail

                Sizzor Arms

                No visible damage, abrasions and/or distortions.

                • Pass
                • Flag
                • Fail

                Electrical Cable

                No visible damage; properly secured.

                • Pass
                • Flag
                • Fail

                Pivot Pins

                No loose or missing retaining hardware; no damage or wear to pin heads which would cause pin to rotate; no evidence of pin or bushing wear.

                • Pass
                • Flag
                • Fail

                Lift Cylinder

                No rust, nicks, scratches or foreign material on piston rod. No leakage. Evidence of proper lubrication.

                • Pass
                • Flag
                • Fail

                Frame

                No visible damage; loose or missing hardware (top and underside).

                • Pass
                • Flag
                • Fail

                Drive Hubs

                Check oil level in drive hub by removing pipe plug and feeling for oil level. (Contact service personnel for assistance if needed.)

                • Pass
                • Flag
                • Fail

                NOTE: Torque Hubs should be one-half full of lubricant.

                  Tire and Wheel Assemblies

                  No loose or missing lug nuts; no visible damage

                  • Pass
                  • Flag
                  • Fail

                  Sliding Wear Pad Blocks

                  No excessive wear; adequate lubrication.

                  • Pass
                  • Flag
                  • Fail

                  Hydraulic Oil Supply

                  Operate hydraulic systems through one complete cycle before checking oil level in hydraulic oil tank. Oil should be visible in ADD sight window on hydraulic oil tank. If oil is not visible, add oil until oil is visible in both ADD and FULL sight windows on tank. Do not overfill tank.

                  • Pass
                  • Flag
                  • Fail

                  Steer Cylinder

                  No rust, nicks, scratches or foreign material on piston rod; no leakage

                  • Pass
                  • Flag
                  • Fail

                  Steer Linkage

                  No loose or missing parts; no visible damage.

                  • Pass
                  • Flag
                  • Fail

                  Steer Spindle Assemblies

                  No excessive wear; no damage.

                  • Pass
                  • Flag
                  • Fail

                  Control Boxes (Console and Ground)

                  Switches operable; no visible damage; placards secure and legible. Hand controller operable; no visible damage.

                  • Pass
                  • Flag
                  • Fail

                  Battery

                  Proper electrolyte level; cable connections tight; no visible damage; no corrosion at battery cable connections.

                  • Pass
                  • Flag
                  • Fail

                  Engine

                  Engine oil level - full mark on dipstick; filler cap secure; air filter secure.

                  • Pass
                  • Flag
                  • Fail

                  Hydraulic Pump and Valves

                  No visible damage; no evidence of leakage; units secure.

                  • Pass
                  • Flag
                  • Fail

                  Platform Placards

                  No visible damage; placards secure and legible.

                  • Pass
                  • Flag
                  • Fail

                  Lock-Out Cylinders (If Equipped)

                  No rust, nicks, scratches or foreign material on piston rod; no leakage.

                  • Pass
                  • Flag
                  • Fail
                Source: MaintainX (Community Member)

                Please note that any procedure, checklist, or other document available in the MaintainX Global Procedure Library is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.