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Monthly PMP Checklist For Service Provider

Through preventive maintenance, it helps customers avoid unplanned maintenance which includes lost production, higher costs for parts and shipping, as well as time lost responding to emergencies and diagnosing faults while equipment is not working.
MaintainX
08/31/2022

Monthly PMP Checklist For Service Provider

Through preventive maintenance, it helps customers avoid unplanned maintenance which includes lost production, higher costs for parts and shipping, as well as time lost responding to emergencies and diagnosing faults while equipment is not working.

  • Date:

  • Store location:

  • Store #

  • Completed by:

  • Before performing any maintenance perform proper lock-out / tag-out procedure!

  • Perform Daily Inspection

  • High-Pressure Pump Station

  • Check belts for visible signs of wear

    • Pass
    • Flag
    • Fail
  • Verify pump oil is dark green, not milky or black & is at correct level

    • Pass
    • Flag
    • Fail
  • Verify correct operating pressure (800 psi)

    • Pass
    • Flag
    • Fail
  • Check tank for sediment or debris

    • Pass
    • Flag
    • Fail
  • Listen for chatter or cavatation from pump

    • Pass
    • Flag
    • Fail
  • Floor Heat Boiler (If applicable in cold weather)

  • Confirm that the unit is running and appropriate antifreeze level in sight-glass

    • Pass
    • Flag
    • Fail
  • Motor & Control Center

  • Check all air regulators for proper settings

    • Pass
    • Flag
    • Fail
  • Inspect chemical delivery systems for leaks and proper operation

    • Pass
    • Flag
    • Fail
  • Chemical Delivery & Rinse Arches

  • Unclog nozzles and adjust foamers as needed

    • Pass
    • Flag
    • Fail
  • Check condition of hoses and connections

    • Pass
    • Flag
    • Fail
  • Chemical Wheel Applicators

  • Check pattern of spray

    • Pass
    • Flag
    • Fail
  • Check coverage on wheels

    • Pass
    • Flag
    • Fail
  • Entrance Photo Eyes

  • Gently wipe eyes clean

    • Pass
    • Flag
    • Fail
  • Check for proper alignment (lights on unit)

    • Pass
    • Flag
    • Fail
  • High-Pressure Wheel Blaster

  • Check condition of hoses

    • Pass
    • Flag
    • Fail
  • Rotate nozzle body to prolong wear

    • Pass
    • Flag
    • Fail
  • Check for loose fasteners or rod ends

    • Pass
    • Flag
    • Fail
  • Clean filters and debris from nozzles if necessary

    • Pass
    • Flag
    • Fail
  • Triple Foamer

  • Check for proper foam application

    • Pass
    • Flag
    • Fail
  • RS-701 SuperFlex Wrap

  • Check wash material for wear

    • Pass
    • Flag
    • Fail
  • Grease 2 bearings on main arm and 1 on secondary arm (each side)

    • Pass
    • Flag
    • Fail
  • Check for loose fasteners or rod ends

    • Pass
    • Flag
    • Fail
  • Check for wear on bearings

    • Pass
    • Flag
    • Fail
  • Grease rod end bearings 4 on each arm

    • Pass
    • Flag
    • Fail
  • Check oil reservoir (fill if needed)

    • Pass
    • Flag
    • Fail
  • Check wrap-around for proper operation

    • Pass
    • Flag
    • Fail
  • Conveyor (Remember to lockout power before servicing)

  • Check roller up gate for free movement

    • Pass
    • Flag
    • Fail
  • Check chain tension make necessary adjustments or remove links if necessary

    • Pass
    • Flag
    • Fail
  • Check condition of air tension cylinders and listen for air leaks

    • Pass
    • Flag
    • Fail
  • Grease all Zerk fittings at entrance and exit

    • Pass
    • Flag
    • Fail
  • Lubricate roller up gate cylinder with Tri-Flo

    • Pass
    • Flag
    • Fail
  • Check tension cylinders for wear, lubricate with Tri-Flo

    • Pass
    • Flag
    • Fail
  • Inspect and clean clock switch make necessary adjustments

    • Pass
    • Flag
    • Fail
  • Inspect gear box shaft for oil leaks

    • Pass
    • Flag
    • Fail
  • Inspect conveyor weldments

    • Pass
    • Flag
    • Fail
  • Make sure grates are in place and flat. Bent grates can cause personal injury or vehicle damage.

    • Pass
    • Flag
    • Fail
  • Make sure chain is making proper contact with sprocket

    • Pass
    • Flag
    • Fail
  • Check sprocket for excess wear

    • Pass
    • Flag
    • Fail
  • Check bearings on take up drum for slop

    • Pass
    • Flag
    • Fail
  • Check fasteners on safety mat

    • Pass
    • Flag
    • Fail
  • Put all rollers on top deck and inspect for loose assemblies

    • Pass
    • Flag
    • Fail
  • Check trench for water backing up and that drain is clear

    • Pass
    • Flag
    • Fail
  • Blowers

  • Visually inspect impellers through intake and outlet.

    • Pass
    • Flag
    • Fail
  • Visually inspect smart nozzle for proper movement

    • Pass
    • Flag
    • Fail
  • Check belt on smart nozzle for wear

    • Pass
    • Flag
    • Fail
  • Inspect all mounting hardware

    • Pass
    • Flag
    • Fail
  • Prep Gun

  • Check to make sure protective tip is on and in good condition

    • Pass
    • Flag
    • Fail
  • Check for leaks

    • Pass
    • Flag
    • Fail
  • Check spray pattern

    • Pass
    • Flag
    • Fail
  • Hold gun in on position feel for strong steady delivery with no pulsation

    • Pass
    • Flag
    • Fail
  • Air Compressor

  • Drain water from tank

    • Pass
    • Flag
    • Fail
  • Check site glass to ensure oil is not milky or black

    • Pass
    • Flag
    • Fail
  • Hydrominders

  • Check for smooth operation of float

    • Pass
    • Flag
    • Fail
  • Check tank and inlet screen for debris, clean if necessary.

    • Pass
    • Flag
    • Fail
  • Overhead Doors

  • Inspect overall condition

    • Pass
    • Flag
    • Fail
  • Lubricate rollers, hinges & locks

    • Pass
    • Flag
    • Fail
  • Check for proper operation of safety eyes and inductive loops

    • Pass
    • Flag
    • Fail
  • Water Conditioning Equipment

  • Test water for Hardness and TDS

    • Pass
    • Flag
    • Fail
  • Check salt level in brine tank and fill with site salt if needed

    • Pass
    • Flag
    • Fail
  • Reclaim System

  • Follow maintenance procedures, clean strainer basket, check filter on oxygen concentrator

    • Pass
    • Flag
    • Fail
  • Check input and output pressures, if different by 15 psi then clean filter following instructions

    • Pass
    • Flag
    • Fail
  • NOTE ANY PROBLEMS BELOW:

  • Review findings with site manager. Discuss action plan note below and get signature.

  • Do not make any repairs or adjustments unless properly trained & qualified!

Source: MaintainX (Community Member)

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