TR20-10 Monthly Calibration

10. Turn on power to the machine.

20. Remove all parts from the machine.

30. Select P# 75G924

40. Use Dummy sample #90

50. Using a calibrated meter. Set it to measure dc voltage.

60. Select Manual mode.

70. Measure the voltage at the 8.00vdc power supply. (7.9vdc - 8.6vdc)

Meter name

Unit

80. Measure the voltage at the 16.00vdc power supply. (15.8vdc - 16.4vdc)

Meter name

Unit

90. Measure the voltage at the 15.00vdc power supply. 14.8vdc - 15.4vdc)

Meter name

Unit

100. Measure the voltage at the 24vdc power supply. (23.8vdc - 24.4vdc)

Meter name

Unit

110. Connect the meter common (black lead) to pin 7.

120. Connect the red meter lead to pin 1. (11.4vdc - 11.8vdc)

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Unit

130. Connect the red meter lead to pin 2. (9.8vdc - 10.2vdc)

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Unit

140. Connect the red meter lead to pin 3. (9.3vdc - 9.7vdc)

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Unit

150. Connect the red meter lead to pin 4. (7.8vdc - 8.2vdc)

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Unit

160. Connect the red meter lead to pin 5. (10.8vdc - 11.2vdc)

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Unit

170. Connect the red meter lead to pin 6. (8.8vdc - 9.2vdc)

Meter name

Unit

180. Take the value from the hook measurement display with NO block inserted and add 1 to that number. The display should change to that number when you insert the 1mm gauge block. (+or- .1mm)

Pass
Flag
Fail

190. Take the value with NO block inserted and add a 3 to that number. That is the number you should see in the display when you put the 3mm block in. (+or- .1mm)

Pass
Flag
Fail

190. Take the value with NO block inserted and add a 6 to that number. That is the number you should see in the display when you put the 6mm block in. (+or- .1mm)

Pass
Flag
Fail

200. Clamp up on the Dummy Sample.

210. Pull the lever on the part all the way back towards the operator and to the right.

220. Install the blue plastic cover on the lever.

230. Bring the slide forward.

240. Under the D to M Select high pressure and forward.

250. For the D to M measurements use the values in the picture.

260. Insert and observe the D to M measurement redings on the screen. Using the 3mm, 6mm, and the 9mm gauge blocks. individually insert the gauge block between the lever cover and the shift actuating cylinder tip. Make sure the readings on the screen changes by the corresponding number value for the gauge block. (+or- .1mm)

270. D to M Select Back.

280. Select Lever shift Forward.

290. For the shift stroke measurements use these values in the picture.

300. Insert and observe the shift stroke measurement reading on the screen. Using the 3mm, 6mm, and the 9mm gauge blocks. Individually insert the gague block between the hard stop and the cylinder stop plate. Make sure the reading on the screen changes by the corresponding number value for the gauge block. (+or - .1mm)

310. If all readings are within tolerance according to the tolerance charts, then place a calibration sticker. If not, coordinate with Maintenance Management and create a work order.

Calibration Procedure

10. Turn on power to the machine.

20. Remove all parts from the machine.

30. Select P# 75G924

40. Use Dummy sample #90

50. Using a calibrated meter. Set it to measure dc voltage.

60. Select Manual mode.

70. Measure the voltage at the 8.00vdc power supply. (7.9vdc - 8.6vdc)

Meter name

80. Measure the voltage at the 16.00vdc power supply. (15.8vdc - 16.4vdc)

Meter name

90. Measure the voltage at the 15.00vdc power supply. 14.8vdc - 15.4vdc)

Meter name

100. Measure the voltage at the 24vdc power supply. (23.8vdc - 24.4vdc)

Meter name

110. Connect the meter common (black lead) to pin 7.

120. Connect the red meter lead to pin 1. (11.4vdc - 11.8vdc)

Meter name

130. Connect the red meter lead to pin 2. (9.8vdc - 10.2vdc)

Meter name

140. Connect the red meter lead to pin 3. (9.3vdc - 9.7vdc)

Meter name

150. Connect the red meter lead to pin 4. (7.8vdc - 8.2vdc)

Meter name

160. Connect the red meter lead to pin 5. (10.8vdc - 11.2vdc)

Meter name

170. Connect the red meter lead to pin 6. (8.8vdc - 9.2vdc)

Meter name

180. Take the value from the hook measurement display with NO block inserted and add 1 to that number. The display should change to that number when you insert the 1mm gauge block. (+or- .1mm)

190. Take the value with NO block inserted and add a 3 to that number. That is the number you should see in the display when you put the 3mm block in. (+or- .1mm)

190. Take the value with NO block inserted and add a 6 to that number. That is the number you should see in the display when you put the 6mm block in. (+or- .1mm)

200. Clamp up on the Dummy Sample.

210. Pull the lever on the part all the way back towards the operator and to the right.

220. Install the blue plastic cover on the lever.

230. Bring the slide forward.

240. Under the D to M Select high pressure and forward.

250. For the D to M measurements use the values in the picture.

270. D to M Select Back.

280. Select Lever shift Forward.

290. For the shift stroke measurements use these values in the picture.

310. If all readings are within tolerance according to the tolerance charts, then place a calibration sticker. If not, coordinate with Maintenance Management and create a work order.

320.Put the machine back in origin.

330.Turn off the machine.

340. If any changes were made or problems encountered, please note them in the work order system.

350. Enter the ID# of the voltage meter that was used.

360. Enter the ID# of the 3mm block that was used.

370. Enter the ID# of the 6mm block that was used.

380. Enter the ID# of the 9mm block that was used.

390. Sign Off