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General • Inspections

QSK60G 1000 HRS SERVICE SHEET

This procedure outlines the steps for performing an oil change and valve set service on a generator. It includes pre-service isolation, inspection and replacement of filters, adjustment of rocker lever assemblies, inspection of various engine components, and final checks before reconnection. The procedure ensures all necessary maintenance tasks are completed to maintain optimal generator performance.
[Global Org] CET Power Projects
05/02/2025

QSK60G 1000 HRS SERVICE SHEET

This procedure outlines the steps for performing an oil change and valve set service on a generator. It includes pre-service isolation, inspection and replacement of filters, adjustment of rocker lever assemblies, inspection of various engine components, and final checks before reconnection. The procedure ensures all necessary maintenance tasks are completed to maintain optimal generator performance.

    Engine Info

    Generator number

    Engine serial number

    Engine run hours

    Date

    Pre-service Isolation

    Pre-service isolation steps

    Supervisor Signature

    Click here to sign

    Service History Records

    Is there outstanding work to be done during this service interval?

    • Yes
    • No
    • N / A

    Gas and Air Filters

    Gas filter inspected for reuse & cleaned

    • Pass
    • Flag
    • Fail

    Inspect air filter restriction indicators when genset is running, clean and/or replace if necessary

    • Pass
    • Flag
    • Fail

    Oil Filters

    Note oil level on dipstick first (engine stationary >10mins)

    Coolant & Filters

    Coolant filters replaced

    • Pass
    • Flag
    • Fail

    Coolant Test Kit CC2602 HT

    • Pass
    • Flag
    • Fail

    HT

    LT

    SCA

    Is coolant level good/topped up?

    • Yes
    • No
    • N / A

    HT

    LT

    SCA

    Overhead Set

    Record all measurements on a separate sheet (valve clearance is inlet = 0.4mm, Exhaust 0.8mm)

    Batteries

    Batteries inspected and cleaned, electrolyte inspected and topped up

    • Pass
    • Flag
    • Fail

    Radiator Section

    Pipework and hoses inspected for leaks and soundness

    • Pass
    • Flag
    • Fail

    Radiator inspected and fins steam cleaned

    • Pass
    • Flag
    • Fail

    Engine Section

    Engine mechanically inspected for deterioration, leaks etc.

    • Pass
    • Flag
    • Fail

    Engine electrically inspected for deterioration

    • Pass
    • Flag
    • Fail

    Check gas train for leaks using gas detector and/or soapy water and brush

    • Pass
    • Flag
    • Fail

    Spark Plugs

    Spark plug gap (0.25mm)

    Alternator

    Cleaned alternator winding with compressed air or vacuum cleaner to remove dust

    • Pass
    • Flag
    • Fail

    PMG rotor / stator gap (mm): Top = 0.7, Bottom = 0.5, Left = 0.7, Right = 0.5

    Alternator Drive End(DE) and Non Drive End(NDE) bearings greased

    • Pass
    • Flag
    • Fail

    Turbocharger

    Axial Clearance checked

    Radial bearing clearance checked

    Coil on Plug

    Cleaned & inspect for re-use

    • Pass
    • Flag
    • Fail

    Replaced

    • Pass
    • Flag
    • Fail

    Harness Wiring & Sensors

    Wiring harness inspected for break or loose or frayed wiring

    • Pass
    • Flag
    • Fail

    Connectors of Modules CM 700, CM 588 and CENSE cleaned with contact cleaner

    • Pass
    • Flag
    • Fail

    Coolant temp (HT & LT) sensors cleaned with contact cleaner

    • Pass
    • Flag
    • Fail

    Coolant pressure (HT & LT) sensors cleaned with contact cleaner

    • Pass
    • Flag
    • Fail

    Oil temp sensor cleaned with contact cleaner

    • Pass
    • Flag
    • Fail

    Crankcase Ventilation Re-circulator Element/Breather Tube

    Inspect breather tube for blockages

    • Pass
    • Flag
    • Fail

    Breather filter changed

    • Pass
    • Flag
    • Fail

    Greasing

    Damper end / free end grease

    • Pass
    • Flag
    • Fail

    Final Steps

    Interior cleaned and cleared of all personnel, tools and equipment. Enclosure lightings checked ok

    • Pass
    • Flag
    • Fail

    Signatures

    Site supervisor signature

    Click here to sign

    Service Supervisor signature

    Click here to sign
Source: [Global Org] CET Power Projects (Community Member)

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