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M3-6 Wheel & Caster Replacement

A step-by-step guide for the safe removal and replacement of wheels and casters on M3-6 equipment, ensuring correct component selection, secure installation, and verified functionality prior to returning the equipment to active service.
Instacart/Caper
07/20/2026

M3-6 Wheel & Caster Replacement

This procedure describes how a field technician replaces a missing or damaged wheel/caster on a Caper Cart. It applies to supporting caster wheels — such as the rear swivel caster (part 01.99.99.000117) — where the cart is otherwise functional.

    Tools & Parts Required

    • image110.png

    Safety

    Replace Caster Wheel

    Confirm the affected wheel position from the ticket and verify the replacement matches it (e.g., rear caster, part 01.99.99.000117).

    • image110.png
    • Pass
    • Flag
    • Fail

    Power off the cart and move it to a stable, level work area. Support or tilt the cart so the affected wheel mount is accessible and the cart cannot roll or fall. If a damaged caster/wheel is still attached, remove it from the frame.

    • Pass
    • Flag
    • Fail

    On the new caster, undo the axle bolt and nut and remove the wheel from the caster fork.

    • Pass
    • Flag
    • Fail

    Insert the caster stem into the cart's mount and tighten it fully so the caster is secure and does not spin loose in the frame.

    • Pass
    • Flag
    • Fail

    Reinstall the wheel into the caster fork and secure it with the axle bolt and nut; tighten fully.

    • Pass
    • Flag
    • Fail

    Confirm the wheel spins and swivels freely without wobble and the caster is tight in the frame.

    • Pass
    • Flag
    • Fail

    Set the cart down, confirm it sits level on all wheels, and mark the repair complete.

    • Pass
    • Flag
    • Fail

    Verification & Sign-Off

    Caster is tight in the frame with no play at the stem.

    • Pass
    • Flag
    • Fail

    Axle bolt and nut are fully tightened; the wheel spins and swivels freely with no wobble.

    • Pass
    • Flag
    • Fail

    Cart sits level on all wheels.

    • Pass
    • Flag
    • Fail

    Photograph the completed repair, attach it to the ticket, and close the ticket.

    Add or drag pictures
Source: Instacart/Caper (Community Member)

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