2019 CLARK HWX 40 Walkie Pallets 50-250 Hours PM

41 steps

The 2019 CLARK HWX 40 Walkie Pallets 50-250 Hours PM procedure ensures that the handling of the walkie pallet is textbook from start to finish. This procedure allows you to quickly identify the parts that need to be replaced or repaired.

Check truck for obvious damage and leaks

Powered industrial trucks can become hazardous if maintenance is neglected. Therefore, suitable maintenance facilities, trained personnel and procedures shall be provided.
Maintenance and inspection of all powered industrial trucks shall be done in conformance with the manufacturer’s recommendations.
A scheduled planned maintenance, lubrication and inspection system shall be followed.
Only trained and authorized personnel shall be permitted to main- tain, repair, adjust and inspect industrial trucks and in accordance with the manufacturer’s specifications.
Properly ventilate work area, vent exhaust fumes, keep shop clean and floor dry.
Avoid fire hazards and have fire protection equipment present in the work area.
Do not use an open flame to check electrolyte lev- el.
Do not use open pans of fuel or flammable cleaning fluids for cleaning parts.
Test drive truck-Check functional performance
Before Starting To Work On Truck:
- Raise drive wheel free of floor or disconnect power source and use blocks or other positive truck positioning devices.
- Put blocks under the load-engaging means, or chassis before working on them.
- Disconnect battery before working on the electrical system.
- When working on hydraulic system, be sure the battery is dis- connected.
Operation of the truck to check performance must be conducted in an
- Authorized
- Safe
- Clean Area
Before Starting to Drive the Truck:
- Remove drive wheel chocks.
- Plug-in battery connector.
- Lower and turn control handle to operating position.
- Insert key (if equipped) and turn to "on" position.
- Make sure path of travel is clear.
- Check function of controls and emergency reversal switch.
- Check function of brakes.
Before Leaving the Truck:
- Park truck in designated area.
- Fully lower forks.
- Raise and turn control handle.
- Turn off key switch and remove key.
- Unplug battery connector.
- Block drive wheel.
must be carefully and regularly inspected and maintained in a safe operating condition.
- Brakes
- steering mechanisms
- control mechanisms
- warning de- vices
- lights
- lift overload devices
- guards and safety devices
- lift
- reach and rotation mechanisms
- frame members
Air clean truck
Check torque on critical fasteners
Lubricate truck
Component Location-HWX
- 1. Steering and Brake
- 2. Control Handle
- 3. Operator Hand Rail
- 4. Truck Data Plate
- 5. Load Wheels
- 6. Drive Wheel
- 7. Load Forks
- 8. Covers
- 9. Rider Platform
- 10. Battery
- 11. Stability Casters
- 12. Hour Meter
- 13. Coast Control (option)
- 14. Operator's Manual
- 15. Warning Decals
- 16. Key Switch
Clean/check battery terminals, electrolyte level
Never wash the battery when it is in the truck.
The easiest and most satisfactory method of cleaning a battery is to wash it occasionally with a low-pressure cold-water spray.
The top can also be washed off with a solution of baking soda and water (add a box of baking soda to a pail of water and stir until dissolved) and rinsed with clean water.
It is good practice to have this solution in a battery room at all times.
IMPORTANT During cleaning, the battery vent caps must be tightly in place.
Refer to the battery manufacturer or supplier for their recommended battery maintenance and care procedures.
BATTERY SAVER and CLEANER, CLARK Part No. 886398, may be used to clean and protect the truck battery.
New Truck Batteries: Apply a light coat of BATTERY SAVER and CLEANER to entire surface of battery.
Allow to set for approximately 30 seconds, then wipe thoroughly with a wiping cloth or rag. Chemical action will dissolve rust and corrosion.
After cleaning, apply a second coating for protection. This will prevent the start and growth of corro- sion on battery terminals and cable connections.
Check battery cables & truck receptacle
Perform battery load test
Keep a record of battery service and maintenance to obtain the best service life from your battery and truck.
Select a pilot cell, take read- ings of specific gravity and temperature before and after charging, and record the readings with the date.
It is best to change the location of the pilot cell occasionally to distribute any electrolyte loss over the battery.
Every 2 or 3 months, take complete battery readings (specific gravity, temperature, and voltage) and make a record of them.
Check motors
Check lift pump motor brushes
HWX Lift and Lower Controls
Check the lift/lower control buttons.
The control buttons must return to the "off" position when released.
The hydraulic lift pump motor should stop when maximum lift height is reached.
Test truck ground
Clean drive motor air vents
Check drive unit fluid level
Drain and replace drive unit fluid
Check hydraulic fluid level
Drain and replace hydraulic fluid
Check brake shoe lining

Source: Clark

Powered industrial trucks can become hazardous if maintenance is neglected. Therefore, suitable maintenance facilities, trained personnel and procedures shall be provided.

Maintenance and inspection of all powered industrial trucks shall be done in conformance with the manufacturer’s recommendations.

A scheduled planned maintenance, lubrication and inspection system shall be followed.

Only trained and authorized personnel shall be permitted to main- tain, repair, adjust and inspect industrial trucks and in accordance with the manufacturer’s specifications.

Properly ventilate work area, vent exhaust fumes, keep shop clean and floor dry.

Avoid fire hazards and have fire protection equipment present in the work area.

Do not use an open flame to check electrolyte lev- el.

Do not use open pans of fuel or flammable cleaning fluids for cleaning parts.

Test drive truck-Check functional performance

Before Starting To Work On Truck:

Raise drive wheel free of floor or disconnect power source and use blocks or other positive truck positioning devices.

Put blocks under the load-engaging means, or chassis before working on them.

Disconnect battery before working on the electrical system.

When working on hydraulic system, be sure the battery is dis- connected.

Operation of the truck to check performance must be conducted in an

Authorized

Safe

Clean Area

Before Starting to Drive the Truck:

Remove drive wheel chocks.

Plug-in battery connector.

Lower and turn control handle to operating position.

Insert key (if equipped) and turn to "on" position.

Make sure path of travel is clear.

Check function of controls and emergency reversal switch.

Check function of brakes.

Before Leaving the Truck:

Park truck in designated area.

Fully lower forks.

Raise and turn control handle.

Turn off key switch and remove key.

Unplug battery connector.

Block drive wheel.

must be carefully and regularly inspected and maintained in a safe operating condition.

Brakes

steering mechanisms

control mechanisms

warning de- vices

lights

lift overload devices

guards and safety devices

lift

reach and rotation mechanisms

frame members

Air clean truck

Check torque on critical fasteners

Lubricate truck

Component Location-HWX

1. Steering and Brake

2. Control Handle

3. Operator Hand Rail

4. Truck Data Plate

5. Load Wheels

6. Drive Wheel

7. Load Forks

8. Covers

9. Rider Platform

10. Battery

11. Stability Casters

12. Hour Meter

13. Coast Control (option)

14. Operator's Manual

15. Warning Decals

16. Key Switch

Clean/check battery terminals, electrolyte level

Never wash the battery when it is in the truck.

The easiest and most satisfactory method of cleaning a battery is to wash it occasionally with a low-pressure cold-water spray.

The top can also be washed off with a solution of baking soda and water (add a box of baking soda to a pail of water and stir until dissolved) and rinsed with clean water.

It is good practice to have this solution in a battery room at all times.

IMPORTANT During cleaning, the battery vent caps must be tightly in place.

Refer to the battery manufacturer or supplier for their recommended battery maintenance and care procedures.

BATTERY SAVER and CLEANER, CLARK Part No. 886398, may be used to clean and protect the truck battery.

New Truck Batteries: Apply a light coat of BATTERY SAVER and CLEANER to entire surface of battery.

Allow to set for approximately 30 seconds, then wipe thoroughly with a wiping cloth or rag. Chemical action will dissolve rust and corrosion.

After cleaning, apply a second coating for protection. This will prevent the start and growth of corro- sion on battery terminals and cable connections.

Check battery cables & truck receptacle

Perform battery load test

Keep a record of battery service and maintenance to obtain the best service life from your battery and truck.

Select a pilot cell, take read- ings of specific gravity and temperature before and after charging, and record the readings with the date.

It is best to change the location of the pilot cell occasionally to distribute any electrolyte loss over the battery.