Toyota Forklift 5FG/5FD33-45: Monthly or Every 170 Hours Maintenance

Main body

• I: Inspection, repair or replacement if required - Proper starting and abnormal noise

• M: Measurement, repair or adjustment if required - Rotating condition at idling

• M: Measurement, repair or adjustment if required - Rotating condition during acceleration -

• I: Inspection, repair or replacement if required - Exhaust gas condition

• C: Cleaning - Air cleaner element

PCV system: I: Inspection, repair or replacement if required

• Torque converter oil replacement

Governor: M: Measurement, repair or adjustment if required

• No-load maximum rpm

Lubrication system: I: Inspection, repair or replacement if required

• Oil leak

• Oil level

• Clogging and dirt of oil filter

Fuel system: : Inspection, repair or replacement if required

• Fuel leak

• Operation of carburetor link mechanism

• Dirt and clogging of fuel filter and element

Cooling system: : Inspection, repair or replacement if required

• Coolant level in radiator and leak

• Rubber hose degradation

• Radiator cap condition

• Fan belt tension, looseness and damage

• C: Cleaning - Radiator screen

Clutch

• M: Measurement, repair or adjustment if require - Clutch pedal play

• I: Inspection, repair or replacement if required - Abnormal sound and functioning (connection)

• I: Inspection, repair or replacement if required - Clutch booster function and leak

Transmission: I: Inspection, repair or replacement if required

• Leak

• Fluid level

• Gear function and abnormal noise

Differntial: I: Inspection, repair or replacement if required

• Leak

• Oil level

Torque converter and transmission: I: Inspection, repair or replacement if required

• Leak

• Fluid level

• Operating mechanism function and looseness

• Control valve and clutch functions

• Inching valve function

Wheels: I: Inspection, repair or replacement if required

• Tire cuts, damage and uneven wearing

• Metal chips, pebbles and other foreign matter trapped in tire grooves

• Rim, side bearing and disc wheel damage

• Abnormal sound and looseness of front wheel bearing

Wheels: M: Measurement, repair or adjustment if required

• Tire inflation pressure

• Tire groove depth

Wheels: T: Retightening

• Loose rim and hub nuts

Steering wheel: I: Inspection, repair or replacement if required

• Play and looseness

• Function

Gear box

• I: Inspection, repair or replacement if required - Oil leak

• T: Retightening - Looseness of mounting

Rods, links and arm: I: Inspection, repair or replacement if required

• Looseness and damage

Power steering: I: Inspection, repair or replacement if required

• Oil leak

• Mounting and linkage looseness

Knuckle: I: Inspection, repair or replacement if required

• King pin looseness

Brake pedal

• M: Measurement, repair or adjustment if required - Play and reserve

• I: Inspection, repair or replacement if required - Braking effect

Parking brake: I: Inspection, repair or replacement if required

• Operating force

• Braking effect

• Rod and cable looseness and damage

Brake pipe: I: Inspection, repair or replacement if required

• Leak, damage and mouting condition

Brake drum and brake shoe: M: Measurement, repair or adjustment if required

• Clearance between drum and lining

Forks: : Inspection, repair or replacement if required

• Abnormality of fork and stopper pin

• Misalignment between left and right fork fingers

Mast and fork bracket: : Inspection, repair or replacement if required

• Deformation and damage of each part and crack at welded part

• Mast and lift bracket looseness

• Wear, damage and rotating condition of rollers

• Wear and damage of mast strip

Chain and chain wheel: : Inspection, repair or replacement if required

• Tension, deformation and damage of chain

• Chain lubrication

• Abnormality of chain anchor bolt

• Wear, damage and rotating condition of chain wheel

Various attachment: : Inspection, repair or replacement if required

• Abnormality and mounting condition of each part

Cylinder

• T: Retightening - Loosening and damage of cylinder mounting

• I: Inspection, repair or replacement if required - Deformation and damage of rod, rod screw and rod end

• I: Inspection, repair or replacement if required - Cylinder operation

• M: Measurement, repair or adjustment if required - Natural drop and natural forward tilt (hydraulic drift)

Cylinder: I: Inspection, repair or replacement if required

• Oil leak and damage

• Wear and damage of pin and cylinder bearing

• Uneven movement

Cylinder: M: Measurement, repair or adjustment if required

• Lifting speed

Oil pump: I: Inspection, repair or replacement if required

• Oil leak and abnormal sound

Hydraul~c oil tank: I: Inspection, repair or replacement if required

• Oil level and contamination

• Oil leak

Control lever: I: Inspection, repair or replacement if required

• Loose linkage

• Operation

Oil control valve: I: Inspection, repair or replacement if required

• Oil leak

• Relief valve and tilt lock valve functions

Hydraulic piping: I: Inspection, repair or replacement if required

• Oil leak

• Deformation and damage

Ignition timing: I: Inspection, repair or replacement if required

• Cracks on distributor cap

• Spark plug and burning and gap

• Distributor side terminal burning

• Distributor cap center piece wear and damage

Ignition timing: M: Measurement, repair or adjustment if required

• Distributor points gap

Starting motor: I: Inspection, repair or replacement if required

• Pinion gear meshing status

Charger: I: Inspection, repair or replacement if required

• Charging function

Battery: I: Inspection, repair or replacement if required

• Battery fluid level

Electrical wiring: I: Inspection, repair or replacement if required

• Damage of wiring harness

• Fuses

Engine stopping system: I: Inspection, repair or replacement if required

• Diesel engine key stop device function

Head guard: I: Inspection, repair or replacement if required

• Cracks at welded portion

• Deformation and damage

Back-rest

• T: Retightening - Loosening of mounting

• : Inspection, repair or replacement if required - Deformation, crack and damage

Lighting system: : Inspection, repair or replacement if required

• Function and mounting condition

Horn: : Inspection, repair or replacement if required

• Function and mounting condition

Direction indicator: : Inspection, repair or replacement if required

• Function and mounting condition

Instruments: : Inspection, repair or replacement if required

• Functions

Backup buzzer: : Inspection, repair or replacement if required

• Function and mounting condition

Rear-view mirror: : Inspection, repair or replacement if required

• Dirt, damage

• Rear reflection status

Other: : Inspection, repair or replacement if required

• Grease up