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Forklift Truck Checklist

From checking the tires, forks, and electrical safety devices to making sure the battery is charged before use, a detailed preventive maintenance checklist is key to ensuring the safety of forklift operators and preventing damage or costly repairs.
Methode Electronics
11/27/2023

Forklift Truck Checklist

From checking the tires, forks, and electrical safety devices to making sure the battery is charged before use, a detailed preventive maintenance checklist is key to ensuring the safety of forklift operators and preventing damage or costly repairs.

    Visual Checks

    Hydraulic Cylinders/Hoses

    Check for cracks, leaks, deformity, etc.

    • Pass
    • Flag
    • Fail

    Mast Assembly

    Check for damage, deformity, corrosion, etc.

    • Pass
    • Flag
    • Fail

    Lift Chains and Rollers

    Check for damage, deformity, breakages, etc.

    • Pass
    • Flag
    • Fail

    Forks

    Check for damage, deformity, etc.

    • Pass
    • Flag
    • Fail

    Tyers/Rollers (as applicable)

    Check for excessive wear, damage, etc.

    • Pass
    • Flag
    • Fail

    Examine battery

    Check for leaks, covers, connections, cables, etc.

    • Pass
    • Flag
    • Fail

    Rear View Mirrors

    Check for damage, cleanliness, are in place, etc.

    • Pass
    • Flag
    • Fail

    Fire Extinguisher

    Check for damage, in service date, etc.

    • Pass
    • Flag
    • Fail

    Overhead Guard

    Check for damage, deformity, corrosion, etc.

    • Pass
    • Flag
    • Fail

    Driver Seat

    Check for damage, tears, etc.

    • Pass
    • Flag
    • Fail

    Check Engine/Transmission Oil Levels

    Check for leaks, its at correct level, etc.

    • Pass
    • Flag
    • Fail

    Check Engine Coolant Levels

    Check for leaks, its at correct level, etc.

    • Pass
    • Flag
    • Fail

    Operational Checks

    Check Gauges

    Check for functionality, damage, etc.

    • Pass
    • Flag
    • Fail

    Battery Discharge Indicator

    Check for functionality, damage, etc.

    • Pass
    • Flag
    • Fail

    Test Standard Equipment

    Check for controls functionality (lower/lift, tilt, side shift, etc.

    • Pass
    • Flag
    • Fail

    Steering

    Check for free movement, lock to lock, etc.

    • Pass
    • Flag
    • Fail

    Brakes

    Check for excessive travel, fully functionality, slipping, etc.

    • Pass
    • Flag
    • Fail

    Horn

    Check for fully functionality, loudness

    • Pass
    • Flag
    • Fail

    Front, Rear and Brake Lights, reversing beacon (audio visual)

    Fully functional

    • Pass
    • Flag
    • Fail

    Fuel System Fittings/Level/Guages

    Fully Functional

    • Pass
    • Flag
    • Fail

    Driver seat belt

    Fully Functional

    • Pass
    • Flag
    • Fail

    Remarks

Source: Methode Electronics (Community Member)

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