Home
Pricing

Pricing

Hangcha CPD-series Electrical Forklift Truck: Trimonthly Maintenance

Use this tri-monthly maintenance checklist for the proactive and preventive maintenance of your forklifts. This has been proven to lower costs by catching small service issues before they blossom into giant repair headaches.

MaintainX

10/08/2022

Hangcha CPD-series Electrical Forklift Truck: Trimonthly Maintenance

Preventive maintenance schedule

〇— Check, revise, adjust

X — Replace

Service Required: 〇— Check, revise, adjust

Battery

Battery Quantity

Electrolyte level

Electrolyte proportion

Battery quantity

Terminal looseness

Looseness of connecting wire

Cleanness of the battery surface

If there are tools on the battery.

Far away from firing

Controller

Service Required: 〇— Check, revise, adjust

Check connector for worn

Check contactor for running

Check micromove switch for running

Check the connection among motor, battery and power unit.

Motor

Service Required: 〇— Check, revise, adjust

Clean the foreign body on the motor

Check the carbon brush and commutater for worn, whether spring is normal

Whether the connection is correct and firm.

Brush carbon powder on shift plate and shift device.

Driving system:

Heck wheel hub bolts for tighten torque

Service Required: 〇— Check, revise, adjust

Check for noise

Check for oil leaks

Check wheel hub bearing for looseness,noise

Leakage check

Check wheel hub bolts for tighten torque

Wheels (Front, Rear Wheels)

Tyre

Service Required: 〇— Check, revise, adjust

Tools: Barometer

Check for charge pressure

Check for abrasion, cracks or damage

Check for spikes, stones or foreign matter

Check the wheel hub for damage

Check the split body wheel hub-bolts for looseness

Tools: Test Hammer

Check the split body wheel hub-bolts for looseness

Steering System:

Steering Wheel

Service Required: 〇— Check, revise, adjust

Check for clearance

Check for radial looseness

Check for axial looseness

Check for operation

Steering Wheel

Service Required: 〇— Check, revise, adjust

Check for operation

Check for radial looseness

Check for axial looseness

Steering Gear box and valve

Service Required: 〇— Check, revise, adjust

Check mounting bolts for looseness

Steering Axle

Service Required: 〇— Check, revise, adjust

Check king pins for looseness or damage

Check for deflection, deformation ,cracks or damage

Check for fixing condition

Brake system:

Brake Pedal

Tools: Scale

Service Required: 〇— Check, revise, adjust

Check for free travel

Check for pedal travel

Check for operation

Check for air mixed in brake piping

Steering Cylinder

Service Required: 〇— Check, revise, adjust

Check for operation

Check for oil leaks

Check for looseness when fixing or hinging

Parking brake

Service Required: 〇— Check, revise, adjust

Check for lever is securely locked and has sufficient lever stroke

Check for operation

Rod, Cable, etc.

Service Required: 〇— Check, revise, adjust

Check for operation

Check connections for looseness

Hoses and Pipes

Service Required: 〇— Check, revise, adjust

Check for damage, leakage or collapse

Check connection or clamping parts for looseness

Brake master cylinder and wheel cylinder

Service Required: 〇— Check, revise, adjust

Check for leakage

Check master cylinder and wheel cylinder for operation

Check master cylinder and wheel cylinders for fluid leaks or damage

Hydraulic system

Hydraulic Reservoir

Service Required: 〇— Check, revise, adjust

Check for oil level, Change oil

Control lever

Service Required: 〇— Check, revise, adjust

Check levers for looseness

Check for operation

Control Wave

Service Required: 〇— Check, revise, adjust

Check for oil leak

Check relief valve and tilt lock valve for operation

Hose, Piping Hose Reel & Swivel Joint

Service Required: 〇— Check, revise, adjust

Check for oil leak, looseness, collapse, deformation and damage

Hydraulic Pump

Service Required: 〇— Check, revise, adjust

Check hydraulic pump for oil leak or noise

Check pump drive gear for wear

Lifting system

Service Required: 〇— Check, revise, adjust

Chains and Sheave

Service Required: 〇— Check, revise, adjust

Check chain for tension, damage or rust

Add lubrication for chains

Check connection of chain anchor pin and chain for looseness

Check sheaves for deformation or damage

Check sheave bearings for looseness

Lifting cylinder and tilting cylinder

Tools: Hammer

Service Required: 〇— Check, revise, adjust

Check piston rod, rod screw and connection for looseness deformation or damage

Check cylinders for operation

Check for oil leak

Check pins and cylinder bushings for wear or damage

Fork

Service Required: 〇— Check, revise, adjust

Check forks for damage, deformation or wear

Check fork base and hook welding for defective cracks or wear

Check for stopper pins for damage or wear

Mast and Lift Bracket

Service Required: 〇— Check, revise, adjust

Check weld between cross members with outer and inner masts for defective, cracks or damage

Check tilt cylinder bracket and mast for defective weld ,cracks or damage

Check outer and inner masts for defective weld, cracks or damage

Check for defective weld, cracks or damage of lift bracket

Check roller bearings for looseness

Others

Tools: Hammer

Service Required: 〇— Check, revise, adjust

Overhea d Guard & Load Backrest

Check for tight installation

Check for deformation, cracks or damage

Turn signal

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Horn

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Light & Lamps

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Buck-up Buzzer

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Meters

Service Required: 〇— Check, revise, adjust

Check meters for proper operation

Wire

Service Required: 〇— Check, revise, adjust

Wire damage or looseness

Looseness of Electric circuit Joint

Source: MaintainX (Community Member)

Please note that any procedure, checklist, or other document available in the MaintainX Global Procedure Library is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.

Similar procedures

JLG BOOM LIFTS 450AJ Series II: Pre-Start Inspection
MaintainX
10/11/2022
JLG Telehandlers 925: Pre-Opertation Check and Inspection
MaintainX
10/11/2022
Excavator service (C) 1000hr (major) (11t or up)
Brisbane Diesel
05/01/2023
Forklift Pre-Operational Inspections
MaintainX
07/21/2022
JLG BOOM LIFTS 24RSJ: Pre-Start Inspection
MaintainX
10/11/2022
New Vehicle Checklist Used for New Assets
Port of Corpus Christi
01/22/2024
Visual Inspection Skid Steer Loader
Reidy's Mechanical Services
03/27/2023
Freightliner Cascadia CA113DC, CA113SLP CA125DC,CA125SLP: Initial 16,000 Maintenance
MaintainX
10/08/2022
JLG Telehandlers G5-18A: Pre-Start Inspection
MaintainX
10/11/2022
Freightliner Coronado Weekly Post-Trip Inspection and Maintenance
MaintainX
10/08/2022
JLG BOOM LIFTS 670SJ: Pre-Start Inspection
MaintainX
10/11/2022
Trailer Inspection/Inspectionar Trailer
Storm Landscape
01/19/2023
Freightliner Heavy Duty Trucks: Initial Maintenance
MaintainX
10/08/2022
Freightliner Coronado Daily Pretrip Inspection and Maintenance
MaintainX
10/08/2022
JLG BOOM LIFTS 450A Series II: Pre-Start Inspection
MaintainX
10/11/2022
JLG Telehandlers 742: Pre-Start Inspection
MaintainX
10/11/2022
JLG Telehandlers 4017PS: Pre-Opertation Check and Inspection
MaintainX
10/11/2022
OSHA Aerial Lifts: FACT SHEET
MaintainX
04/26/2021
Internal Combustion Cushion Forklifts Pre-Operation Checklist
MaintainX
07/21/2022
Freightliner Truck Cargo: Pretrip Inspection and Daily Maintenance
MaintainX
10/08/2022
Freightliner Century Class Maintenance Procedures: Every 50 Hours
MaintainX
10/08/2022
Freightliner Heavy-Duty Trucks FLA COE, FLB COE, FLC 112 Conventional, FLD Conventional, FLL COE: Every 100 Hours
MaintainX
10/08/2022
RV Sales
American Dream Vacations Houston
04/11/2024
Freightliner Cargo Truck Maintenance: Every 800 Hours
MaintainX
10/08/2022
JLG BOOM LIFTS 660SJC: Pre-Start Inspection
MaintainX
10/11/2022
JLG Telehandlers 4009PS: Pre-Opertation Check and Inspection
MaintainX
10/11/2022
JLG Vertical Mast 20MSP: Pre-Start Inspection
MaintainX
10/11/2022
Freightliner Truck Business Class FL50, FL60, FL70, FL80 FL106, FL112, MB50, MB60 MB70, MB80: Initial Maintenance
MaintainX
10/08/2022
JLG Vertical Mast 15VP: Walk-Around Inspection
MaintainX
10/13/2022
Freightliner 2008 Sterling Bullet Maintenance: Annual or Every 15,000 Miles
MaintainX
10/08/2022
Excavator service (B) 500hr (minor) (10t or less)
Brisbane Diesel
05/01/2023
Freightliner Columbia CL112, CL120 Maintenance Procedures: Every 1500 Hours
MaintainX
10/08/2022
Hangcha CPD-series Electrical Forklift Truck: Monthly Maintenance
MaintainX
10/08/2022
Freightliner Truck 114SD: Daily Pretrip Inspection and Maintenance
MaintainX
10/08/2022
Internal Combustion Forklift: Pre-Operation Inspection
MaintainX
07/21/2022
Freightliner Heavy-Duty Trucks FLA COE, FLB COE, FLC 112 Conventional, FLD Conventional, FLL COE: Every 500 Hours
MaintainX
10/08/2022
JLG BOOM LIFTS 450A Series II: Pre-Start Inspection
MaintainX
10/11/2022
JLG BOOM LIFTS 450AJ: Pre-Start Inspection
MaintainX
10/11/2022
MV & HV truck, tippers & prime mover (D) 40,000km
Brisbane Diesel
04/30/2023
Freightliner Truck 114SD: Monthly Post-Trip Inspection and Maintenance
MaintainX
10/08/2022
JLG Telehandlers 3510PS: Pre-Opertation Check and Inspection
MaintainX
10/11/2022
JLG Telehandlers 2505: Pre-Start Inspection
MaintainX
10/11/2022
JLG Telehandlers 1055: Pre-Start Inspection
MaintainX
10/11/2022
JLG BOOM LIFTS 460SJC: Pre-Start Inspection
MaintainX
10/11/2022
Winterization
American Dream Vacations Houston
01/11/2024
JLG Telehandlers 2906H: Pre-Start Inspection
MaintainX
10/11/2022
Kubota SVL65-2 Initial Service 50 Hours
Reidy's Mechanical Services
03/27/2023
JLG Telehandlers G5-19A: Pre-Opertation Check and Inspection
MaintainX
10/11/2022
JLG Telehandlers 3006H: Pre-Opertation Check and Inspection
MaintainX
10/11/2022
JLG BOOM LIFTS EC450AJ: Pre-Start Inspection
MaintainX
10/11/2022

Explore by industry

Manufacturing / Industrial
Property Management
General
Food & Beverage / Retail
Fleet Management
Hospitality
Healthcare

Company
About
Careers
Privacy Policy
Terms of Service

Product
Features
Pricing
Blog

Support
FAQ
API
GDPR