Sennebogen Blank Inspection Form
Maintenance inspections can identify minor issues before they turn into costly repairs. Inspections ensure machines are working correctly and helps prevent equipment downtime. Just about every plant or facility must conduct regular inspections as part of its overall maintenance program.
MaintainX
08/31/2023
Sennebogen Blank Inspection Form
Maintenance inspections can identify minor issues before they turn into costly repairs. Inspections ensure machines are working correctly and helps prevent equipment downtime. Just about every plant or facility must conduct regular inspections as part of its overall maintenance program.
Customer Information
Contact Person
Title
Street
City
State
code
Country
Office Phone
Cell Phone
Company
Dealer Information
Location
Contact Person
Company
Machine Information
Main Electric Panel Hour Meter Reading (electric mach.)
Analog Hour Meter Reading (diesel machine)
Machine Serial No
SENNEBOGEN Inspector
Signature
Click here to sign
Date
Name (please print)
Pre-Inspection
Pressure washed
upper carriage
lower carriage
boom
stick
Man lift provided
Safety
Fire Extinguishers
cab/charged
tool box undercarriage/charged (if equipped)
upper carriage charged (if equipped)
Comments
Lights
working lights (if equipped)
beacon light (if equipped)
brake lights
flashers
indicator lights
Comments
Limitation
boom down operable (if equipped)
boom up operable (if equipped)
stick in operable (if equipped)
stick out operable (if equipped)
Comments
Lights Steps, ladders & handrails Fire Extinguishers
under carriage steps ( if equipped)
access ladder for upper carriage
steps inside pylon (if equipped)
pedestal access ladder (if equipped)
r/h hand rails ( if equipped)
l/h hand rails ( if equipped)
Comments
Cab exterior
catwalk ( if equipped)
cab riser and hoses
wiper arms / blades
travel alarm
Comments
windows / skylight and guards
Cab interior
pedals
switches / buttons
indicators / icons
safety lever
horn
air unit
cab filter(s)
Comments
joysticks
Fluid levels
hydraulic oil
swing motor oil
swing bearing lube
coolant
autogreaser
engine oil
Engine
starting
engine mounts
air filters
fuel lines
water separator
a/c compressor
pre heater
Comments
performance
Hydraulic system
Hydraulic system
performance
main pump
gear pumps
oil cooler
hoses
radiator fan
control valve
pre heater ( if equipped)
hydroclean
cut off valve
oil - clear / dirty looking
breather
Comments
Hydraulic pressures
stand-by
pressure cut off
swing left
swing right
grapple open
grapple close
pilot
Comments
Electrical system
battery cables
battery cover
starter / alternator cables
alternator
electrical slip ring (if equipped)
Comments
batteries
Swing system
lubrication
swing bearing
swing gear
swing bearing deflection (max 3mm)
actual reading
Meter name
Unit
Comments
performance
Magnet system
generator
controller
pulley / belt
contact tips
Comments
performance
Lubrication system
lower carriage grease lines
upper carriage grease lines
boom and stick grease lines
Comments
grease pump
Undercarriage
Axles & drive system
performance
transmission
drive shafts
travel motor
travel brake
parking brake
osc. cylinders
osc. cylinders unlock
differential
axle pin lock
brake hoses
grease lines
Comments
Tires / rims
tires
rims
lug nuts
intermediate rings
Comments
Outriggers
performance
cylinders
cylinder guards
individual control
Comments
Tracks
track pads
track links
track rollers / guides
track hoses
Comments
Boom
safety valves
pins
hoses
lubrication
Comments
cylinders
Stick
safety valves
pins
hoses
lubrication
magnet plug
tubing
Comments
cylinders
Counterweight (Visual only)
All stop bolts against rear of counterweight and undamaged
Bottom stop bolts tight and undamaged
Upper right and left stopper plates against side of counterweight
All jamb nuts tight
Center bolt tight and undamaged
Has counterweight been struck
Are factory shim plates installed
Comments
Counterweight against stop on upper carriage
Attachment
Manufacturer
Model
Volume / Size
scrap grapple
scrap maggrapple
log grapple
contractor grapple
clamshell
magnet
shims tight
pins
cylinders
hoses
speed
Comments
Cab / Compartment Cleanliness
engine compartment
pump compartment
sound insulation / exhaust insulation
upper / lower carriage
Comments
operator cab
Structural, stick
stick cylinder pin bosses (2)
stick tip (3)
right side plate
left side plate
top plate
bottom plate
Comments
heel section (1)
Structural, boom
boom cylinder pin bosses (2)
lower stick cylinder pin bosses (3)
boom tip (4)
right side plate
left top plate
top plate
bottom plate
Comments
heel section (1)
Structural upper carriage
boom mount plates to main frame
reinforcement plates
side plate welds to main frame
Structural - under carriage (mobile- top view )
swing bearing flange ring weldment weld
top plate welds
stabilizer box welds
Structural - under carriage (mobile- side view)
side plate welds
reinforcement plate welds
stabilizer box welds
Structural - under carriage ( crawler-top view)
side frame weldment welds
swing bearing flange weldment ring
Structural - under carriage ( crawler-bottom view)
side frame weldment plates to bottom plates
side frame weldment plates
Source: MaintainX (Community Member)