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Sennebogen Blank Inspection Form

Maintenance inspections can identify minor issues before they turn into costly repairs. Inspections ensure machines are working correctly and helps prevent equipment downtime. Just about every plant or facility must conduct regular inspections as part of its overall maintenance program.
MaintainX
08/31/2023

Sennebogen Blank Inspection Form

Maintenance inspections can identify minor issues before they turn into costly repairs. Inspections ensure machines are working correctly and helps prevent equipment downtime. Just about every plant or facility must conduct regular inspections as part of its overall maintenance program.

    Customer Information

    Contact Person

    Title

    Street

    City

    State

    code

    Country

    Email

    Office Phone

    Cell Phone

    Company

    Dealer Information

    Location

    Contact Person

    Company

    Machine Information

    Main Electric Panel Hour Meter Reading (electric mach.)

    Analog Hour Meter Reading (diesel machine)

    Machine Serial No

    SENNEBOGEN Inspector

    Signature

    Click here to sign

    Date

    Name (please print)

    Pre-Inspection

    Pressure washed

    upper carriage

    • Pass
    • Flag
    • Fail

    lower carriage

    • Pass
    • Flag
    • Fail

    boom

    • Pass
    • Flag
    • Fail

    stick

    • Pass
    • Flag
    • Fail

    Man lift provided

    • Pass
    • Flag
    • Fail

    Safety

    Fire Extinguishers

    cab/charged

    • Pass
    • Flag
    • Fail

    tool box undercarriage/charged (if equipped)

    • Pass
    • Flag
    • Fail

    upper carriage charged (if equipped)

    • Pass
    • Flag
    • Fail

    Comments

    Lights

    working lights (if equipped)

    • Pass
    • Flag
    • Fail

    beacon light (if equipped)

    • Pass
    • Flag
    • Fail

    brake lights

    • Pass
    • Flag
    • Fail

    flashers

    • Pass
    • Flag
    • Fail

    indicator lights

    • Pass
    • Flag
    • Fail

    Comments

    Limitation

    boom down operable (if equipped)

    • Pass
    • Flag
    • Fail

    boom up operable (if equipped)

    • Pass
    • Flag
    • Fail

    stick in operable (if equipped)

    • Pass
    • Flag
    • Fail

    stick out operable (if equipped)

    • Pass
    • Flag
    • Fail

    Comments

    Lights Steps, ladders & handrails Fire Extinguishers

    under carriage steps ( if equipped)

    • Pass
    • Flag
    • Fail

    access ladder for upper carriage

    • Pass
    • Flag
    • Fail

    steps inside pylon (if equipped)

    • Pass
    • Flag
    • Fail

    pedestal access ladder (if equipped)

    • Pass
    • Flag
    • Fail

    r/h hand rails ( if equipped)

    • Pass
    • Flag
    • Fail

    l/h hand rails ( if equipped)

    • Pass
    • Flag
    • Fail

    Comments

    Cab exterior

    catwalk ( if equipped)

    • Pass
    • Flag
    • Fail

    cab riser and hoses

    • Pass
    • Flag
    • Fail

    wiper arms / blades

    • Pass
    • Flag
    • Fail

    travel alarm

    • Pass
    • Flag
    • Fail

    Comments

    windows / skylight and guards

    • Pass
    • Flag
    • Fail

    Cab interior

    pedals

    • Pass
    • Flag
    • Fail

    switches / buttons

    • Pass
    • Flag
    • Fail

    indicators / icons

    • Pass
    • Flag
    • Fail

    safety lever

    • Pass
    • Flag
    • Fail

    horn

    • Pass
    • Flag
    • Fail

    air unit

    • Pass
    • Flag
    • Fail

    cab filter(s)

    • Pass
    • Flag
    • Fail

    Comments

    joysticks

    • Pass
    • Flag
    • Fail

    Fluid levels

    hydraulic oil

    • Pass
    • Flag
    • Fail

    swing motor oil

    • Pass
    • Flag
    • Fail

    swing bearing lube

    • Pass
    • Flag
    • Fail

    coolant

    • Pass
    • Flag
    • Fail

    autogreaser

    • Pass
    • Flag
    • Fail

    engine oil

    • Pass
    • Flag
    • Fail

    Engine

    starting

    • Pass
    • Flag
    • Fail

    engine mounts

    • Pass
    • Flag
    • Fail

    air filters

    • Pass
    • Flag
    • Fail

    fuel lines

    • Pass
    • Flag
    • Fail

    water separator

    • Pass
    • Flag
    • Fail

    a/c compressor

    • Pass
    • Flag
    • Fail

    pre heater

    • Pass
    • Flag
    • Fail

    Comments

    performance

    • Pass
    • Flag
    • Fail

    Hydraulic system

    Hydraulic system

    performance

    • Pass
    • Flag
    • Fail

    main pump

    • Pass
    • Flag
    • Fail

    gear pumps

    • Pass
    • Flag
    • Fail

    oil cooler

    • Pass
    • Flag
    • Fail

    hoses

    • Pass
    • Flag
    • Fail

    radiator fan

    • Pass
    • Flag
    • Fail

    control valve

    • Pass
    • Flag
    • Fail

    pre heater ( if equipped)

    • Pass
    • Flag
    • Fail

    hydroclean

    • Pass
    • Flag
    • Fail

    cut off valve

    • Pass
    • Flag
    • Fail

    oil - clear / dirty looking

    • Pass
    • Flag
    • Fail

    breather

    • Pass
    • Flag
    • Fail

    Comments

    Hydraulic pressures

    stand-by

    • Pass
    • Flag
    • Fail

    pressure cut off

    • Pass
    • Flag
    • Fail

    swing left

    • Pass
    • Flag
    • Fail

    swing right

    • Pass
    • Flag
    • Fail

    grapple open

    • Pass
    • Flag
    • Fail

    grapple close

    • Pass
    • Flag
    • Fail

    pilot

    • Pass
    • Flag
    • Fail

    Comments

    Electrical system

    battery cables

    • Pass
    • Flag
    • Fail

    battery cover

    • Pass
    • Flag
    • Fail

    starter / alternator cables

    • Pass
    • Flag
    • Fail

    alternator

    • Pass
    • Flag
    • Fail

    electrical slip ring (if equipped)

    • Pass
    • Flag
    • Fail

    Comments

    batteries

    • Pass
    • Flag
    • Fail

    Swing system

    lubrication

    • Pass
    • Flag
    • Fail

    swing bearing

    • Pass
    • Flag
    • Fail

    swing gear

    • Pass
    • Flag
    • Fail

    swing bearing deflection (max 3mm)

    • Pass
    • Flag
    • Fail

    actual reading

    Meter name
    Unit

    Comments

    performance

    • Pass
    • Flag
    • Fail

    Magnet system

    generator

    • Pass
    • Flag
    • Fail

    controller

    • Pass
    • Flag
    • Fail

    pulley / belt

    • Pass
    • Flag
    • Fail

    contact tips

    • Pass
    • Flag
    • Fail

    Comments

    performance

    • Pass
    • Flag
    • Fail

    Lubrication system

    lower carriage grease lines

    • Pass
    • Flag
    • Fail

    upper carriage grease lines

    • Pass
    • Flag
    • Fail

    boom and stick grease lines

    • Pass
    • Flag
    • Fail

    Comments

    grease pump

    • Pass
    • Flag
    • Fail

    Undercarriage

    Axles & drive system

    performance

    • Pass
    • Flag
    • Fail

    transmission

    • Pass
    • Flag
    • Fail

    drive shafts

    • Pass
    • Flag
    • Fail

    travel motor

    • Pass
    • Flag
    • Fail

    travel brake

    • Pass
    • Flag
    • Fail

    parking brake

    • Pass
    • Flag
    • Fail

    osc. cylinders

    • Pass
    • Flag
    • Fail

    osc. cylinders unlock

    • Pass
    • Flag
    • Fail

    differential

    • Pass
    • Flag
    • Fail

    axle pin lock

    • Pass
    • Flag
    • Fail

    brake hoses

    • Pass
    • Flag
    • Fail

    grease lines

    • Pass
    • Flag
    • Fail

    Comments

    Tires / rims

    tires

    • Pass
    • Flag
    • Fail

    rims

    • Pass
    • Flag
    • Fail

    lug nuts

    • Pass
    • Flag
    • Fail

    intermediate rings

    • Pass
    • Flag
    • Fail

    Comments

    Outriggers

    performance

    • Pass
    • Flag
    • Fail

    cylinders

    • Pass
    • Flag
    • Fail

    cylinder guards

    • Pass
    • Flag
    • Fail

    individual control

    • Pass
    • Flag
    • Fail

    Comments

    Tracks

    track pads

    • Pass
    • Flag
    • Fail

    track links

    • Pass
    • Flag
    • Fail

    track rollers / guides

    • Pass
    • Flag
    • Fail

    track hoses

    • Pass
    • Flag
    • Fail

    Comments

    Boom

    safety valves

    • Pass
    • Flag
    • Fail

    pins

    • Pass
    • Flag
    • Fail

    hoses

    • Pass
    • Flag
    • Fail

    lubrication

    • Pass
    • Flag
    • Fail

    Comments

    cylinders

    • Pass
    • Flag
    • Fail

    Stick

    safety valves

    • Pass
    • Flag
    • Fail

    pins

    • Pass
    • Flag
    • Fail

    hoses

    • Pass
    • Flag
    • Fail

    lubrication

    • Pass
    • Flag
    • Fail

    magnet plug

    • Pass
    • Flag
    • Fail

    tubing

    • Pass
    • Flag
    • Fail

    Comments

    cylinders

    • Pass
    • Flag
    • Fail

    Counterweight (Visual only)

    All stop bolts against rear of counterweight and undamaged

    • Pass
    • Flag
    • Fail

    Bottom stop bolts tight and undamaged

    • Pass
    • Flag
    • Fail

    Upper right and left stopper plates against side of counterweight

    • Pass
    • Flag
    • Fail

    All jamb nuts tight

    • Pass
    • Flag
    • Fail

    Center bolt tight and undamaged

    • Pass
    • Flag
    • Fail

    Has counterweight been struck

    • Pass
    • Flag
    • Fail

    Are factory shim plates installed

    • Pass
    • Flag
    • Fail

    Comments

    Counterweight against stop on upper carriage

    • Pass
    • Flag
    • Fail

    Attachment

    Manufacturer

    Model

    Volume / Size

    scrap grapple

    • Pass
    • Flag
    • Fail

    scrap maggrapple

    • Pass
    • Flag
    • Fail

    log grapple

    • Pass
    • Flag
    • Fail

    contractor grapple

    • Pass
    • Flag
    • Fail

    clamshell

    • Pass
    • Flag
    • Fail

    magnet

    • Pass
    • Flag
    • Fail

    shims tight

    • Pass
    • Flag
    • Fail

    pins

    • Pass
    • Flag
    • Fail

    cylinders

    • Pass
    • Flag
    • Fail

    hoses

    • Pass
    • Flag
    • Fail

    speed

    • Pass
    • Flag
    • Fail

    Comments

    Cab / Compartment Cleanliness

    engine compartment

    • Pass
    • Flag
    • Fail

    pump compartment

    • Pass
    • Flag
    • Fail

    sound insulation / exhaust insulation

    • Pass
    • Flag
    • Fail

    upper / lower carriage

    • Pass
    • Flag
    • Fail

    Comments

    operator cab

    • Pass
    • Flag
    • Fail

    Structural, stick

    stick cylinder pin bosses (2)

    • 1.PNG
    • Pass
    • Flag
    • Fail

    stick tip (3)

    • 1.PNG
    • Pass
    • Flag
    • Fail

    right side plate

    • Pass
    • Flag
    • Fail

    left side plate

    • Pass
    • Flag
    • Fail

    top plate

    • Pass
    • Flag
    • Fail

    bottom plate

    • Pass
    • Flag
    • Fail

    Comments

    heel section (1)

    • 1.PNG
    • Pass
    • Flag
    • Fail

    Structural, boom

    boom cylinder pin bosses (2)

    • 2.PNG
    • Pass
    • Flag
    • Fail

    lower stick cylinder pin bosses (3)

    • 2.PNG
    • Pass
    • Flag
    • Fail

    boom tip (4)

    • 2.PNG
    • Pass
    • Flag
    • Fail

    right side plate

    • Pass
    • Flag
    • Fail

    left top plate

    • Pass
    • Flag
    • Fail

    top plate

    • Pass
    • Flag
    • Fail

    bottom plate

    • Pass
    • Flag
    • Fail

    Comments

    heel section (1)

    • 2.PNG
    • Pass
    • Flag
    • Fail

    Structural upper carriage

    boom mount plates to main frame

    • 3.PNG
    • Pass
    • Flag
    • Fail

    reinforcement plates

    • 3.PNG
    • Pass
    • Flag
    • Fail

    side plate welds to main frame

    • 3.PNG
    • Pass
    • Flag
    • Fail

    Structural - under carriage (mobile- top view )

    swing bearing flange ring weldment weld

    • 5.PNG
    • Pass
    • Flag
    • Fail

    top plate welds

    • 5.PNG
    • Pass
    • Flag
    • Fail

    stabilizer box welds

    • 5.PNG
    • Pass
    • Flag
    • Fail

    Structural - under carriage (mobile- side view)

    side plate welds

    • 6.PNG
    • Pass
    • Flag
    • Fail

    reinforcement plate welds

    • 6.PNG
    • Pass
    • Flag
    • Fail

    stabilizer box welds

    • 6.PNG
    • Pass
    • Flag
    • Fail

    Structural - under carriage ( crawler-top view)

    side frame weldment welds

    • 7.PNG
    • Pass
    • Flag
    • Fail

    swing bearing flange weldment ring

    • 7.PNG
    • Pass
    • Flag
    • Fail

    Structural - under carriage ( crawler-bottom view)

    side frame weldment plates to bottom plates

    • 8.PNG
    • Pass
    • Flag
    • Fail

    side frame weldment plates

    • 8.PNG
    • Pass
    • Flag
    • Fail
Source: MaintainX (Community Member)

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